Customization: | Available |
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After-sales Service: | 1year |
Type: | Forage Equipment |
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01
Empty Fruit Bunches (EFBs)
In contrast to palm kernel shells and fibers, empty fruit bunches can not only be burned, but can also be shipped directly back to the palm garden for fertilizer use.
02
Palm Kernel Shell (PKS)
In addition to palm waste, our palm fiber pellet machine is also suitable for the processing of various other waste pellets, such as wood pellets, bamboo pellets, rice husk pellets, coffee husk pellets, straw pellets, etc.
Generally, the EFB pellets production is in large scale. Then our ring die EFB pellet machine is the most suitable machine for compressing the high density EFB fiber. Adopt high-precision gear driving, the output is improved by about 20% compared with the belt drive one. Imported high-quality bearings and oil seal are adopted to ensure efficient, stable and low-noise operation.
The mixed or tempered pulverized palm fiber/palm shell material passes through the chute through the compression mold cover, and is uniformly fed into the two pressing areas in the palm kernel cake(PKC) pellet machine ring die by gravity, centrifugal force generated by the rotation of the ring die, and the action of the feeding scraper.
Under the strong extrusion of the palm fiber pellet machine rollers, the material is gradually compacted and extruded into the die hole of the ring die to form. Since the extrusion of the material between the die rollers is continuous, the formed material continuously emerges from the die hole. The column is discharged, and then a cutter is cut into the required length of particles, and then enters the next palm pellet production line process.
Energy content of pellets composing glycerin and biomass is 19.7 MJ/kg of pellet which is more than some another wastes such as dry wood, household waste, waste wood, and animal waste.
The efb biomass pellet plant pelletisation process consists of multiple steps, including pre-treatment of raw material, pelletisation, and post-treatment. The figure below presents the schematic of the palm pellet production process.
Model Specifications | HKJ25M | HKJ35M | HKJ45M |
Main engine power (KW) | 22 | 30×2 | 55×2 |
Feeding power (KW) | 0.75 | 0.75 | 1.5 |
Forced feeding power (KW) | 0.37 | 0.75 | 1.5 |
Output (t/h) | 0.1-0.2 | 0.5-0.8 | 1.5-2 |
However, it is clear that countries such as Indonesia, Malaysia, and Thailand are very suitable for palm shell processing business. If other countries can import these low-cost waste resources, they can also be developed into biomass fuel pellets to replace the more expensive wood pellet processing.
Experiment had been done to study particle size, raw material: water: waste glycerol ratio, temperature of adhesive (waste glycerol), palm fiber and palm shell ratio; to find optimum condition of ingredient for pelletized efb pellet fuel. The best practice efb pellets made by efb pellet machine was considered by pelletized percent, density, heating value, ash content, moisture content, volatile matter, and fix carbon content.
Particle size of palm fiber affects pelletized percent, specific density; but do not affect moisture content of pellets and ash content which is different insignificant values. Using mixed particle size (<2 mm), the palm pellets made by palm fiber pellet machine will have more than 50 pelletized percent.
Moreover, the efb pellets have high specific density and lowest ash content. For small particle (<0.5 mm), pelletized percent and density of the pellets are higher than 0.5 to 1.0 mm particles. It is also found that, the smaller particles, the higher ash content in pelletized palm fuel.
High water ratio lowers heating value of palm pellets because the higher water ratio, the more energy to dry the fuel. The higher waste glycerol ratio, the higher pellet density. Pelletized percent and heating value are also increase with glycerol ratio. Moreover, adding glycerol as adhesive increase fix carbon content of palm pelelts but decrease pelletized percent.
1.Why Choose Palm Fiber For Making Fuel Pellets By EFB Pellet Mahine?
Fuel plays an important role in household, business, and industrial sectors. Especially, in business and industrial uses which about 60% of energy used are imported. Thus, sustainable fuel energy development in Thailand and similar countries must consider limited energy resources and there usage.
Selected fuel must be cheap, abundant, and environmental friendly. According to the policies of Thailand and other countries to promote biofuel as renewable energy, oil palm cultivated area has been increasing.Crude palm oil production left large amount of palm fiber and shell as waste. To increase their value, palm fiber and shell were selected to be raw materials of pelletized fuel.
Despite most wastes from palm oil production are currently used, i.e. palm shell is sold to be fuel in other industries or used as raw material for pellets, empty palm fruit brunch is used for mushroom production, and palm fiber is used as fuel for electricity and steam production in factories; a lot of palm fiber is still left as waste because its bulky particles which are difficult for transportation.
Palm fiber is a possible raw material to be pelletized to be used in industrial furnace. There were a lot of researches reported that biowaste such as bean pod, cereal husk, cotton waste, wheat straw, etc.; can be pelletized to be utilized as good fuel.
2.Why Choose Jastec?
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!