Process and production equipment
for cheese and butter
Introduction to cheese
Cheese is made from milk, rich in protein and lipids, and its milk source includes domestic cattle, buffalo, domestic goats or sheep. Rennet is usually added to the production process to cause the casein to coagulate,acidify the milk, and then separate and press the solid into the finished product.
Most cheeses are milky white to golden brown and are rich in protein, fat, calcium, phosphorus, vitamin A, vitamin B12 and so on. Modern low-fat cheeses made from skim milk are also available.
Cheese is also the traditional food of the Mongolian,Kazakh and other nomadic peoples in northwest China, called milk tofu in Inner Mongolia, commonly known as milk cake in Xinjiang, completely dry cheese is also called milk lump.
Classification of cheese
Cheese has many kinds of classification methods, such as length of aging, texture , production method, fat content, milk source, origin, etc., the most conventional classification method is to distinguish the moisture content of cheese first. It is then refined to fat content, curing and ripening methods.
Introduction to cheese processing technology
Introduction of cheese processing equipment
1. Milk collection system
Milk collection system is composed of filter,flow meter (pound milk tank), heat exchanger, pre-degassing machine and other equipment, mainly for raw milk measurement (weighing), cooling, initial filtration, degassing and other processing.
2. Milk storage equipment
Milk silos are stainless steel containers used for outdoor storage of fresh milk at low temperature. Through the thermal insulation structure of the inner wall of the warehouse and the outer shell and the intermittent stirring of the high-speed propelled agitator in the tank, the low-temperature fresh milk entering the warehouse (≤5 ° C) is stored for 24 hours, and the temperature rise does not exceed 2 ° C, and the fat does not float. It is widely used in farms and dairies to store fresh milk.
3.milk standardization system
The standardized equipment mainly consists of
preheating system, cream separator (clean milk
machine), high shear emulsion tank, homogenizer,pasteurization machine and other equipment.
Main workflow:
1. Preheating: the preheating temperature is about 50 ºC-55ºC .
2. Clean milk: Remove impurities from milk.
3. Cream separation: the separation of fat beyond the standard requirements.
4. Add dry matter or concentrate: If the whole milk solids are below the standard, dry matter should be added or concentrated. The whole milk solids of pure milk shall comply with the provisions of the "Quality Standards for Semi-finished products of Pure Milk".
5. Pasteurization: The sterilization conditions are required to be 80ºC-90ºC for 15 seconds.
6. Cooling: The milk is cooled to 1-8ºC with ice water through the heat exchanger.
4.cheese fermentation equipment
Cheese tank is used to produce and process all kinds of cheese, cheese, milk and other dairy products processing equipment. Can achieve curd, cutting, whey and other functions. The equipment has the characteristics of high automation, the overall design is simple and reasonable, and there is no sanitary dead Angle. Customers can choose from multiple specifications and levels of automation.It can be quickly heated, good insulation performance, mixing and cutting can be adjusted, all materials are made of SUS304 stainless steel, the surface of the equipment is smooth and easy to clean.
5. Cheese press
The cheese is pressed into shape using air pressure, and the water in the cheese is further squeezed out. Press - multi-head press, can also achieve single-cylinder double- head press, controlled by the control valve air source. After adjusting the mold, it can be quickly pressed and quickly lifted.
6.cheese hot stretching forming machine
The whole machine is made of AISI 304 stainless steel, the body has the function of heating and stretching, the stretching cylinder contains two auger, the motor is controlled by the frequency converter to drive the load part is composed of two kneading arms, kneading arms can be controlled by the frequency converter can adjust the moving speed, so that the product has the necessary structure and fiber
7. Cheese melting pot
Cheese melting pot is a key equipment in the production process of recycled cheese, which can crush, cut and break up large blocks. It can be used for the full mixing of two or several different materials, especially for the mixing of materials with high viscosity, granular or blocky. It can be used for the degluing, thawing and melting of frozen product materials
Why choose JASTEC?
More professional and better understand you.
1. Engineers who can work for machinery overseas (all prefectures).
2. JASTEC overseas service centers are available (Showroom in europe,north america,southeast asia).
3. Overseas third-party support is available (europe,north america,asia).
4. JASTEC engineers have more than 15 years of professional experience in the drying industry, engaged in
design,mechanical drawing, electrical automation editing, etc.
5. JASTEC have rich experience in project management and advanced on-site construction technology; We have gained
good performanceand a well-known reputation.
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
Four Standardizations Production standardization
Accessories Guarantee
The company has a parts machining center equipped with various high-precision professional machine tools and equipment, which can independently produce a variety of special or special parts. It provides a strong supply guarantee for parts for new product development and product quality improvement.
JASTEC has cooperated with major well-known brand parts suppliers at home and abroad to ensure the quality of parts procurement, solve quality risks from the source, ensure processing and process safety, and meet customers' quality needs.
Production management standards
The production workshop uses "6S" as the management standard. The working environment is clean and orderly, and the employees are of excellent quality, which can maximize the production safety, ensure equipment management, improve manufacturing quality, achieve cost savings, and improve production efficiency. Implement a complete and standardized "five inspections and two systems" quality inspection system.
Five inspections are: 1. Raw material warehousing inspection 2. Team material collection inspection 3. Online production process sampling inspection 4. Finished product outbound quality inspection 5. Shipping logistics inspection
Two systems are: 1. Product offline pre-sale test mechanism 2. Quality problem traceability system
Tailor-made for customer needs
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