Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine

Product Details
Customization: Available
After-sales Service: 1year
Type: Pellet Mill
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  • Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
  • Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
  • Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
  • Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
  • Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
  • Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
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  • Overview
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  • Company Profile
  • Exibition
  • Factory Showcase
  • Packaging and Shipping
Overview

Basic Info.

Model NO.
Alfalfa Pellet Production Line
Processing Object
Mixed Feed
Processing Technics
Crushing-before-Mixing
Screen Mesh
With Screen Mesh
Grinding Equipment Type
Roll Crusher
Pellet Mill Type
Screw Granulator
Bulking Machine Type
Twin Screw Bulking Machine
Expanding Method
Dry Expansion
Condition
New
Applicable Materials Shape
Granular
Warranty
1year
Capacity
6000-12000kg/H
Die Diameter
250 mm
Pellet Size
1.5-8 mm
Main Power
55 Kw*2
Conditioner Power
4 Kw
Feeder Power
1.5 Kw
Die Type
Ring Die
Applicable Materials
Poultry Feed, Livestock Feed, Aquatic Feed
Voltage
380V / 50Hz
Dimensions
2300*2330*2090 mm
Weight
3200 Kg
Production Process
Suitable for Cold Pressing Granulation, Can Be Dir
Conditioner Type
Single-Shaft Conditioner Ensures Uniform Mixing an
Noise Level
Lower Than 75 dB
Product
Alfalfa Pellet Production Line
Transport Package
Wooden Box
Specification
3200kg
Trademark
Jastec
Origin
China
HS Code
8436100000
Production Capacity
500pieces/Year

Product Description

Alfalfa Pellet Production Line

Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
Application: Animal feed production
Capacity:0.6-90T/H
Pellet Size:2-12mm
Control Mode:Automatic/Semi-automatic/manual
The alfalfa pellet production line is a pellet feed made by processing alfalfa using a ring die pelleting process. It is rich in nutrients such as protein, minerals and vitamins, has high nutritional value, and is widely used in animal husbandry. Alfalfa pellets are products obtained by drying alfalfa and pelleting it. This form is conducive to storage and transportation. It is usually fed to ruminants such as cattle and sheep, and is mainly consumed by dairy cows. Alfalfa pellets have high protein content and can reduce the amount of concentrated feed to a certain extent. The alfalfa pellet line can be flexibly customized in modular form. Your raw materials can be grass meal, dehydrated alfalfa, or baled alfalfa.

Alfalfa pellet production line process flow design

The following is the standard alfalfa pellet production line process flow. If the process you need is different from the following content, it doesn't matter. Contact us to customize your alfalfa pellet plant and get a full set of production line equipment quotation.
Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
  1. Raw material selection
    The raw material of alfalfa pellets should be high-quality alfalfa, and it should be ensured that there is no pollution from pesticides, agricultural films, fertilizers, heavy metals and other harmful substances during the growth period. At the same time, when selecting, pay attention to factors such as the size and color of the alfalfa, as well as the content of impurities.
  2. Pretreatment
    After washing the selected alfalfa, it should be dehydrated. The purpose of dehydration is to remove moisture from the alfalfa to facilitate subsequent processing operations.
  3. Crushing
    The dehydrated alfalfa needs to be crushed. You can use an alfalfa crusher to crush it coarsely and finely to achieve the appropriate particle size. Some customers' alfalfa is in bundles, and before crushing, you need to use a bale breaker to break up the raw materials.
  4. Mixing
    Mix the crushed alfalfa with an appropriate amount of other raw materials. Usually, when producing alfalfa pellets, other grains, additives and protein sources need to be mixed in a certain proportion to meet the nutritional needs of animals.
  5. Granulation
    The mixed feed raw materials are sent to the alfalfa biomass pellet mill machine for granulation. The humidity, temperature and pressure of the raw materials need to be controlled during granulation. The raw materials are compressed into granules, and the inside of the granules are matured and microorganisms are killed through high temperature and high pressure, thereby achieving the effect of disinfection.
  6. Cooling
    The temperature of the grass pellets just produced is 90°C. The grass pellets just out of the pellet machine are hot and soft. The grass pellets are cooled on a single-layer or double-layer cooler. The retention time is 15-30 minutes. When the ambient temperature of the grass pellets is cooled to within 5°C, the moisture content drops by 1.5-2 percentage points.
  7. Screening
    The cooled grass pellets are transported from the cooler to the storage location using a wind transport system or a conveyor system. Some processing plants screen the grass pellets before storage.
  8. Packaging
    Qualified alfalfa pellets after screening need to be packaged. Paper bag packaging or plastic bag packaging can be selected for packaging. The packaging requires sealing, drying and moisture-proofing to ensure that the freshness and nutrients of the alfalfa pellets are not lost.
Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine

In short, the alfalfa pellet processing process includes raw material selection, pretreatment, crushing, mixing, granulation and packaging. Reasonable processing technology can produce alfalfa pellets with stable quality, good taste and rich nutrition to meet the nutritional needs of different animals.

Alfalfa pellets processed by alfalfa biomass pellet production line are short fibers, while alfalfa hay is long fibers. Adding alfalfa pellets to the diet formula of dairy cows can increase the dry matter intake of dairy cows, but the content of effective fiber in the dairy cow diet needs to be considered.

Alfalfa Pellet Production Line

Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet MachineFully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet MachineFully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet MachineFully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine

Alfalfa Pellet Production Line business plan

Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet MachineFully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine

 

FAQ


1.How to choose alfalfa pellet production line equipment?
 

01

Product specifications

When purchasing alfalfa pellet production line equipment, the first thing you need to consider is the alfalfa pellet products you produce, such as product specifications, size, compression ratio, raw material formula, etc.

Different equipment has different performance and functions for products of different specifications, so you need to choose the right equipment according to your product needs.

02

Production efficiency

In addition to product specifications, production efficiency is also a key factor to consider when purchasing alfalfa pellet production line equipment.

Production efficiency is related to the speed and accuracy of the machine, so when purchasing factory equipment, you need to consider whether its production efficiency can meet your own needs.

03

Energy consumption and maintenance

The energy consumption and maintenance of alfalfa biomass pellet plant equipment are also key factors to consider when purchasing. For equipment that is used for a long time, energy consumption costs are also an issue that cannot be ignored.

Therefore, it is necessary to understand the energy consumption and electricity expenses of the equipment, and consider which type of equipment to purchase based on the situation of your own factory. At the same time, it is also necessary to consider the maintenance cost of the equipment, and you need to understand the warranty and after-sales service of the equipment when purchasing.

04

Safety

When purchasing alfalfa pellet production line equipment, the safety of the equipment is also a key consideration. Whether the safety of the staff can be ensured during production, and whether there are safety measures such as overload protection are one of the key factors to consider.

Therefore, before purchasing the equipment, you need to understand the safety performance and safety measures of the equipment.

05

Cost

Finally, cost is also one of the key factors when purchasing alfalfa pellet production line equipment. In addition to the purchase price of the equipment, you also need to consider the subsequent maintenance costs, consumables costs, etc., to determine whether it is suitable for your own production situation.

At the same time, you also need to understand important parameters such as the service life of the equipment to better evaluate its commodity cost performance.


Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine


2.Alfalfa pellet production market prospect

Alfalfa pellets processed by alfalfa pellet production line are a nutritious and widely used feed raw material. With the development of animal husbandry and the increasing demand for high-quality feed, the alfalfa pellet market has received a lot of attention in recent years.

Here we will analyze the prospects of the alfalfa pellet market, including market size, development trends and opportunities.

01

Market size

Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine

The alfalfa pellet market has continued to grow in the past few years, and the market size has gradually expanded. According to statistics, the global alfalfa pellet market size reached 8 million tons in 2022 and is expected to grow to 15 million tons by 2025. This growth trend is mainly driven by the development of animal husbandry and market demand.Globally, Europe, North America and Asia-Pacific are the main consumption areas of the alfalfa pellet market. The European market accounts for 40% of the global market share, mainly driven by the demand of the breeding industry.The North American market has also shown a rapid growth trend in recent years, mainly due to the increased demand for high-quality feed. The Asia-Pacific region is a potential market for alfalfa pellets
With the development of the breeding industry and the improvement of agricultural technology, the market size will further expand.

02

Development Trendsd

  • Improvement of nutritional value:
    As people's requirements for the health and quality of animal feed increase, alfalfa pellets processed by alfalfa pellet production line, as a high-protein, high-energy feed raw material, are favored by more and more farmers. At the same time, researchers are also constantly working to improve the nutritional value of alfalfa pellets and develop more nutritional additives to improve their nutritional value for animals.
  • Sustainable development:
    Against the background of increasing global environmental protection awareness, alfalfa pellets, as a natural feed raw material, conform to the concept of sustainable development. It can not only provide nutrients, but also improve soil and reduce the use of chemical fertilizers. Therefore, alfalfa pellets, as an environmentally friendly feed raw material, will attract more attention and adoption.
  • Improvement of manufacturing technology:
    With the continuous innovation of technology and the improvement of manufacturing processes, the production efficiency and quality of alfalfa pellets will be improved. New manufacturing technologies will further reduce production costs, improve product quality and meet market demand.
  • Market opportunities:
    With the improvement of ecological environmental protection awareness and the development of the breeding industry, the alfalfa pellet market will usher in more opportunities. Especially in the Asia-Pacific region, with the development of the economy and the improvement of people's living standards, the demand for high-quality feed continues to increase, which will provide more opportunities for the market development of alfalfa pellets.
  • Technical challenges:
    The production technology and quality control of alfalfa pellets are key challenges for market development. How to improve production efficiency, ensure product quality and reduce energy consumption are technical problems that need to be overcome. At the same time, how to combine the quality control of alfalfa pellets with ecological environmental protection is also an important challenge.
  • Brand building:
    In a highly competitive market environment, how to improve the competitiveness of alfalfa pellet products through brand building is the key to market development. Paying attention to brand image, providing quality services and establishing a stable supply chain are all challenges that need to be overcome.
Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine

The alfalfa pellet market has broad prospects and potential. With the development of the breeding industry and the increase in demand for high-quality feed, the market size will continue to expand.

At the same time, the improvement of nutritional value, the promotion of sustainable development concepts and the improvement of manufacturing technology will provide more opportunities for market development.

However, the market also faces technical challenges and brand building challenges, and needs to continuously improve its competitiveness in the competition. In summary, the alfalfa pellet processing business has broad prospects and is expected to achieve good development in the future.

FAQs of Alfalfa Pellet Production Line

1.Why is there a drying section in the alfalfa pellet production line?

Grass alfalfa pellets are hard, crushed grass, usually cylindrical with a diameter of 5-19 mm and a length of 13-25 mm respectively. The density of each unit grass pellet is about 1120 kg/m3.

In order to produce high-quality alfalfa pellets, drying is required. Before being placed in the dryer, the grass segments are kept in a cushion layer. A type of end-to-end unloader is used to place the grass segments into the alfalfa dryer.

The typical grass pellet production process is to obtain dehydrated alfalfa pellets by placing the grass segment product in a rotary drum dryer at 200ºC-900ºC for about 3 minutes. The temperature of the dryer is determined by the degree of pre-wilting of the grass segments.

The moisture content of the grass segments delivered to the dryer can vary from 45% to 75%, or even higher. Rain can increase the moisture content of the feed. The final moisture content of the grass segments varies from 7% to 9%.

To produce naturally dried alfalfa pellets, the harvested alfalfa is harvested in a similar manner to that used for hay. Before baling, the stalks are raked once or twice to dry them evenly. In some areas, the stalks are picked up and formed into large round bales.

The bales are transported to the processing plant until there is no more fresh alfalfa for the season. The bales are crushed into segments 25 to 50 mm long. A hay crusher is the most commonly used device for reducing the size of hay.

The segments with a moisture content of 15% to 20% are placed in a rotary drum dryer for drying. The remaining operations are similar to those for producing dehydrated alfalfa pellets.

2.Can you describe in detail the crushing-mixing-granulation process in the alfalfa pellet production line?

  1. Crushing:
    In a typical grass pellet processing operation, the dehydrated grass segments are hammered and passed through a 2.8 mm sieve. The size of the crushing sieve aperture is about 350 microns, and usually varies from microns to 1 mm. The crushed sample is then treated with steam above 100°C.
  2. Mixing:
    Mix with a rotary agitator at about 300 rpm. The mixing time with steam varies between 15 and 30 seconds. The water content of the mixture is increased to 12%. Chemical protection is added to the mixture at a ratio of 0.2% dry weight to reduce oxidation and vitamin loss during subsequent granule storage.
  3. Granulation:
    The hot, moist material is then squeezed out through a series of ring dies. The diameter of the ring dies varies between 4.7 mm and 15.6 mm. The ratio of the length to the diameter of these ring dies varies between 8-12, usually 10. The typical pressure of these ring dies is 35Mpa.

3.What are the advantages of alfalfa pellet feed?

  1. It can effectively expand the raw materials for processing forage alfalfa products.
  2. Make the nutritional components of alfalfa pellet feed more diversified to meet the nutritional needs of more types of livestock.
  3. It can increase the feed intake of rebellious livestock.
  4. Improve the digestibility of alfalfa pellet feed.
  5. Reduce feeding time and reduce the physical energy consumption of livestock.
  6. Small size, easy to transport and store.
  7. Effectively prevent mildew and reduce losses during transportation.   



 

4.Why Choose Jastec?

More professional and better understand you.

1. Engineers who can work for machinery overseas (all prefectures).
2. JASTEC overseas service centers are available (Showroom in europe,north america,southeast asia).
3. Overseas third-party support is available (europe,north america,asia).
4. JASTEC engineers have more than 15 years of professional experience in the drying industry, engaged in
design,mechanical drawing, electrical automation editing, etc.
5. JASTEC have rich experience in project management and advanced on-site construction technology; We have gained
good performanceand a well-known reputation.
Company Profile

Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet MachineJastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!

Exibition

Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
Factory Showcase
Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine

 

Packaging and Shipping

Fully Automatic Alfalfa Pellet Production Line Premium Animal Feed Pellet Machine
 

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