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JASTEC poultry feed production lines can be used to process poultry feed pellets such as chickens, ducks, geese, pigeons, birds, turkeys, etc. From raw materials to feed, we provide a full set of poultry feed plant machinery and feed production process solutions, and responsible for all phases of poultry feed production line project design, budget, poultry feed making equipment and material procurement, construction, trial operation, and acceptance for poultry feed plants or poultry farms.
Application scope of poultry feed production line:
Types Of poultry feed production line
The challenge for poultry feed production lines is how to optimize the processing of a large number of raw materials and ensure the quality of poultry feed required, while maintaining high poultry feed production capacity and low poultry feed costs.
Below, taking the processing technology of poultry pellet feed as an example, we will introduce to you the common processing procedures of poultry pellet feed:
01
Materials receiving& pre-cleaning system
Pre-cleaning is the process of removing unwanted materials from our ingredients. When we receive these raw materials, there may be unnecessary materials, such as iron sheets, threads, stones, etc.
The cleaning of raw materials can ensure that the entire poultry feed making process is problem-free, and ensure high-quality semi-finished or final products.
02
Crushing section
Crushing or reducing particle size is the main function of poultry feed processing plant. After the feed is crushed, it is more conducive to the digestion and absorption of animals. The important indicators in the crushing process are particle size, uniformity and energy consumption.
03
Measuring and weighing
Batching is the process of proportioning each material called feed formula, which is a very important process in every feed factory. Accurate rationing of materials will provide better quality and completely nutritious feed. The batch process can be computer controlled, or it can have a manual control room to reduce the cost of the plant.
04
Mixing section
In the poultry feed mixer, various raw materials, additives and liquids are mixed into a homogeneous animal feed mixture.
If you are building a poultry mash feed plant or premix and powder feed production line, then after mixing, you can go directly to packing; if you are building a bulk feed production line, then you don't need to pack, and the finished product can be shipped directly in bulk or use.
05
Conditoning and pelleting section
Before entering the pellet making machine for poultry feed, the coarse powder is heat-treated by adding steam in the regulator. In the poultry feed pellet machine, the hot powder is converted into feed pellets. Animal feed pellets can produce a variety of diameters and hardness.
06
Cooling section
Cooling is the process of removing heat. As we know, during conditioning we generate heat and moisture through the extrusion process and heat through the granulation process. But granulation should have standard moisture and heat to achieve its storage life and keep it free from bacteria.
So we have to remove excess heat and moisture from the tray. All this is done with the help of a well-designed counter-flow cooler.
07
Crumbling section
Crumbling is the process of crumbling cooled poultry feed pellets into small pieces to make them suitable for chicks or hens. When crumbling is not required, we bypass the feed directly to the screen with the help of a bypass mechanism. A well-designed one should have the ability to break pellets without becoming finer.
08
Screening section
Sieving can be done at the beginning of the process or after granulation and crushing. The poultry feed making raw material is sieved to separate the size. The smaller size does not require crushing. The raw materials are sieved first, which can optimize the crumbling process and save energy. By sieving pellets and crumbling, the quality of the final product can be improved.
09
Packaging section
The end of the process in every factory is bagging, also known as packaging. Some feed mills use bulk feed. Generally speaking, after screening, most feed mills will fill the finished products into bags.
In small poultry feed factories, bagging can be done manually, but in order to increase production, electronic packaging scales, bag sewing machines, and palletizers are good choices for medium and large poultry feed production lines.
Due to the large number of feed lines for poultry projects, our updates are sometimes not timely. Therefore, if you are interested in the prodution line for poultry feeds cases we have done, please contact Richi Machinery directly for details!
advantages Of Poultry Feed Production Line
The configuration of the poultry feed production line is carefully designed according to the on-site survey or the actual requirements of the customer, which fully reflects the rationality, effectiveness, applicability, large output, low wear and low operating cost of setting up a poultry feed plant.
According to different technological requirements, various types of poultry feed machinery are combined to meet customers' different poultry feed manufacturing process requirements.
| Scale | Total Power | Site Requirements | Installation Cycle | Poultry Feed Mill Cost(USD) |
|---|---|---|---|---|
| 1-2T/H | 47-75KW | 300-500m² | 7-15 Days | 10000-50000 |
| 3-4T/H | 53-165KW | 300-700m² | 15-20 Days | 5,0000-12,0000 |
| 5-7T/H | 68-259KW | 400-800m² | 20-40Days | 7,0000-25,0000 |
| 8-10T/H | 125-410KW | 800-2000m² | 45-60 Days | 150,000-300,000 |
| 12-20T/H | 358-620KW | 1500-3000m² | 60-90 Days | 250,000-580,000 |
| 25-40T/H | 545-870KW | 2000-4000m² | 90-120Days | 45,0000-850,000 |
| 50-60T/H | 710-1120KW | 3000-5000m² | 100-140 Days | 900,000-1,400,000 |
| 60-80T/H | 815-1370KW | 5000-8000m² | 130-160 Days | 1,450,000-1,800,000 |
| 80-100T/H | 1230-1700KW | 8000-20000m² | 160 -190Days | 2,000,000-2,800,000 |
The cost of starting a poultry feed production line is mainly affected by the following factors:
Design drawings
How to build a new poultry feed production line?
According to customer different poultry feed production types, different poultry feed production line configuration can be customized. We devote ourselves to undertaking all poultry feed production line with 1-100 tons per hour and to providing more value added service to all the customers.
JASTEC Machinery provides global customers with a one-stop, complete set of professional poultry feed processing line solutions (business plan for poultry feed production) to solve the problems of customers, especially pure investment customers, such as technical difficulties and poor understanding of poultry feed plant machinery, so that the needs and positioning of the poultry feed processing plant project are more clear, and at the same time, the customer's poultry feed plant machinery selection range is more concentrated, reducing the cost of energy and financial resources.
Preparation of the plant
Poultry Feed Business Plan & Poultry Feed Manufacturing Project Report
JASTEC Machinery have provided 1-100t/h poultry feed production lines, poultry feed mills and single poultry feed making machines for thousands of feed manufacturers, and we hope that in the future, we can also help you successfully realize a high-efficiency, high-quality, and high-return feed production business.
The followings are some poultry feed mill project proposal / poultry feed production business plan/ poultry feed plant project report for you:
How to choose a poultry feed production line manufacturer?
To understand the technical strength of a poultry feed production line manufacturer, you can start from the following aspects:
Why Choose Jastec?
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
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