Poultry Feed Production Line
Control Mode: Automatic/Semi-Automatic/Manual
Capacity:1-100T/H
APPLICATION:
Poultry Feed Industry
Feed:
Powder/Mash/2-6mm Pellets
Poultry feed production line can also be called poultry feed line, poultry feed plant, poultry feed mill, poultry feed factory, which is a feed production system composed of various poultry feed equipment. This system can produce pellet feed, powder feed, premix, crumbled feed, and can be customized according to the processing needs of different customers and workshops of different sizes. As of 2023, JASTEC Machinery poultry feed production lines have been exported to 130 countries, include Uzbekistan, Russia, the United States, Canada, Germany, Netherlands, Belgium, Austria, Portugal, Iceland, Albania, Thailand, Malaysia, Philippines, New Zealand, Australia, Algeria, Zimbabwe, Tanzania and many other countries and regions.
Applications Of poultry feed production line
JASTEC poultry feed production lines can be used to process poultry feed pellets such as chickens, ducks, geese, pigeons, birds, turkeys, etc. From raw materials to feed, we provide a full set of poultry feed plant machinery and feed production process solutions, and responsible for all phases of poultry feed production line project design, budget, poultry feed making equipment and material procurement, construction, trial operation, and acceptance for poultry feed plants or poultry farms.
Application scope of poultry feed production line:
Types Of poultry feed production line
- By feed shape and type: Poultry pellet feed plant, poultry mash feed plant, premix and powder feed production line, poultry feed concentrate line, poultry compound feed production line, etc.
- By degree of automation: fully automatic poultry feed plant, semi-automatic poultry feed plant, manual poultry feed plant.
- By feed type: cattle & poultry feed processing plant, livestock and poultry feed production line, fish and poultry feed production lines, poultry chicken feed plant, etc.
- According to the animal type: cattle & poultry feed processing plant, livestock and poultry feed production line, fish and poultry feed production lines, poultry chicken feed plant, duck feed line, bird food line, goose feed line, etc.
- According to the design layout of the whole plant, it can be divided into horizontal poultry feed production line structure and vertical poultry feed production line structure.
Process design Of Poultry Feed Production Line
The challenge for poultry feed production lines is how to optimize the processing of a large number of raw materials and ensure the quality of poultry feed required, while maintaining high poultry feed production capacity and low poultry feed costs.
Below, taking the processing technology of poultry pellet feed as an example, we will introduce to you the common processing procedures of poultry pellet feed:
01
Materials receiving& pre-cleaning system
Pre-cleaning is the process of removing unwanted materials from our ingredients. When we receive these raw materials, there may be unnecessary materials, such as iron sheets, threads, stones, etc.
The cleaning of raw materials can ensure that the entire poultry feed making process is problem-free, and ensure high-quality semi-finished or final products.
02
Crushing section
Crushing or reducing particle size is the main function of poultry feed processing plant. After the feed is crushed, it is more conducive to the digestion and absorption of animals. The important indicators in the crushing process are particle size, uniformity and energy consumption.
03
Measuring and weighing
Batching is the process of proportioning each material called feed formula, which is a very important process in every feed factory. Accurate rationing of materials will provide better quality and completely nutritious feed. The batch process can be computer controlled, or it can have a manual control room to reduce the cost of the plant.
04
Mixing section
In the poultry feed mixer, various raw materials, additives and liquids are mixed into a homogeneous animal feed mixture.
If you are building a poultry mash feed plant or premix and powder feed production line, then after mixing, you can go directly to packing; if you are building a bulk feed production line, then you don't need to pack, and the finished product can be shipped directly in bulk or use.
05
Conditoning and pelleting section
Before entering the pellet making machine for poultry feed, the coarse powder is heat-treated by adding steam in the regulator. In the poultry feed pellet machine, the hot powder is converted into feed pellets. Animal feed pellets can produce a variety of diameters and hardness.
06
Cooling section
Cooling is the process of removing heat. As we know, during conditioning we generate heat and moisture through the extrusion process and heat through the granulation process. But granulation should have standard moisture and heat to achieve its storage life and keep it free from bacteria.
So we have to remove excess heat and moisture from the tray. All this is done with the help of a well-designed counter-flow cooler.
07
Crumbling section
Crumbling is the process of crumbling cooled poultry feed pellets into small pieces to make them suitable for chicks or hens. When crumbling is not required, we bypass the feed directly to the screen with the help of a bypass mechanism. A well-designed one should have the ability to break pellets without becoming finer.
08
Screening section
Sieving can be done at the beginning of the process or after granulation and crushing. The poultry feed making raw material is sieved to separate the size. The smaller size does not require crushing. The raw materials are sieved first, which can optimize the crumbling process and save energy. By sieving pellets and crumbling, the quality of the final product can be improved.
09
Packaging section
The end of the process in every factory is bagging, also known as packaging. Some feed mills use bulk feed. Generally speaking, after screening, most feed mills will fill the finished products into bags.
In small poultry feed factories, bagging can be done manually, but in order to increase production, electronic packaging scales, bag sewing machines, and palletizers are good choices for medium and large poultry feed production lines.
Equipment needed in poultry feed production line
Feed equipment plays a key role in making poultry feed pellets, powdered feed, and crumble feed, which can improve feed quality and production efficiency. Of course, farms of different sizes and needs may use different combinations of equipment.
- Pretreatment equipment: These equipment are mainly used for preliminary processing of raw materials, including cleaning, crushing, screening, etc. Common equipment includes physical therapy cleaning sieves, powder cleaning sieves, permanent magnet cylinders, screening machines, etc.
- Mixing equipment: Mixing equipment is used to uniformly mix different types of raw materials to meet nutritional ratio requirements. Common equipment includes paddle mixers, ribbon mixers and vertical mixers.
- Crushing equipment: Crushing equipment is mainly used to further crush larger particles of raw materials into finer powder. Common equipment includes jaw crushers, hammer crushers and fine grinders. The choice of crusher is also very important.
- Pelletizing equipment: Pelleting equipment is used to make the mixed feed powder into granules. Common equipment includes flat die granulators, ring die granulators and extrusion granulators. When choosing a granulator, you must choose a classic model, learn more about the data and performance of the machine, and do not simply believe in advertisements.
- Cooling equipment: The granulated particles have a high temperature and need to be quickly cooled by cooling equipment to prevent particle deformation and mildew. Common equipment include coolers, cooling screens and cooling conveyors.
- Screening equipment: Screening equipment is used to separate fine powder from particles to ensure the uniformity and quality of the particles. Common equipment includes vibrating screens, rotary screens and air flow screens.
- Packaging equipment: The last step is to package the prepared feed pellets to maintain their freshness and facilitate transportation. Common equipment includes automatic packaging machines, sealing machines and coding machines, palletizers, etc.
Poultry Feed Production line For Sale The World
Due to the large number of feed lines for poultry projects, our updates are sometimes not timely. Therefore, if you are interested in the prodution line for poultry feeds cases we have done, please contact Richi Machinery directly for details!
advantages Of Poultry Feed Production Line
- Improve production efficiency: The poultry feed production line uses automated production equipment to achieve a continuous and efficient production process. Compared with traditional manual operations, automated production lines not only reduce manpower input and labor intensity, but can also greatly improve production efficiency and meet the needs of large-scale farmers.
- Ensure product quality: In the production process of poultry feed, the selection, crushing, mixing, pelleting and other aspects of raw materials need to be strictly controlled to ensure the nutritional content and quality of the product. The poultry feed production line can ensure consistent quality of each batch of products through precise metering systems and strict quality control standards to meet the nutritional needs of pigs at different stages.
- Reduce production costs: The poultry feed production line adopts advanced production processes and technologies, which can achieve efficient utilization of raw materials and reduce waste. At the same time, the operation and maintenance costs of automated production lines are relatively low, which helps reduce overall production costs and improve corporate profitability.
Cost of setting up a poultry feed production line
The configuration of the poultry feed production line is carefully designed according to the on-site survey or the actual requirements of the customer, which fully reflects the rationality, effectiveness, applicability, large output, low wear and low operating cost of setting up a poultry feed plant.
According to different technological requirements, various types of poultry feed machinery are combined to meet customers' different poultry feed manufacturing process requirements.
| Scale |
Total Power |
Site Requirements |
Installation Cycle |
Poultry Feed Mill Cost(USD) |
| 1-2T/H |
47-75KW |
300-500m² |
7-15 Days |
10000-50000 |
| 3-4T/H |
53-165KW |
300-700m² |
15-20 Days |
5,0000-12,0000 |
| 5-7T/H |
68-259KW |
400-800m² |
20-40Days |
7,0000-25,0000 |
| 8-10T/H |
125-410KW |
800-2000m² |
45-60 Days |
150,000-300,000 |
| 12-20T/H |
358-620KW |
1500-3000m² |
60-90 Days |
250,000-580,000 |
| 25-40T/H |
545-870KW |
2000-4000m² |
90-120Days |
45,0000-850,000 |
| 50-60T/H |
710-1120KW |
3000-5000m² |
100-140 Days |
900,000-1,400,000 |
| 60-80T/H |
815-1370KW |
5000-8000m² |
130-160 Days |
1,450,000-1,800,000 |
| 80-100T/H |
1230-1700KW |
8000-20000m² |
160 -190Days |
2,000,000-2,800,000 |
The cost of starting a poultry feed production line is mainly affected by the following factors:
- Raw material costs: Various raw materials, additives, etc. are required in the production process of poultry feed. Fluctuations in raw material prices will directly affect production costs.
- Energy consumption: The production line consumes a large amount of energy, including electricity, water, etc., during the processes of cleaning, crushing, mixing, granulating, cooling, screening, packaging, and dust removal.
- Labor costs: The operation of the poultry feed production line requires operators to monitor, adjust and maintain. Labor costs include wages, training and other expenses.
- Maintenance and repair costs: Equipment requires regular maintenance and repairs. These costs include spare parts replacement, equipment maintenance, maintenance personnel wages, etc.
- Scrap rate and loss: Scrap and loss may occur during the production of poultry feed. The level of scrap rate directly affects production costs.
- Management and operating costs: including costs in production planning, material procurement, inventory management, transportation, etc.
- Environmental protection and quality management costs: Complying with environmental protection requirements and product quality management requires investing a certain amount of cost in the construction of environmental protection facilities, purchase of testing equipment, operation of quality management systems, etc.
How to build a new poultry feed production line?
According to customer different poultry feed production types, different poultry feed production line configuration can be customized. We devote ourselves to undertaking all poultry feed production line with 1-100 tons per hour and to providing more value added service to all the customers.
JASTEC Machinery provides global customers with a one-stop, complete set of professional poultry feed processing line solutions (business plan for poultry feed production) to solve the problems of customers, especially pure investment customers, such as technical difficulties and poor understanding of poultry feed plant machinery, so that the needs and positioning of the poultry feed processing plant project are more clear, and at the same time, the customer's poultry feed plant machinery selection range is more concentrated, reducing the cost of energy and financial resources.
Poultry Feed Business Plan & Poultry Feed Manufacturing Project Report
JASTEC Machinery have provided 1-100t/h poultry feed production lines, poultry feed mills and single poultry feed making machines for thousands of feed manufacturers, and we hope that in the future, we can also help you successfully realize a high-efficiency, high-quality, and high-return feed production business.
The followings are some poultry feed mill project proposal / poultry feed production business plan/ poultry feed plant project report for you:
How to choose a poultry feed production line manufacturer?
- Product quality: It is very important to choose a poultry feed production line manufacturer with a good reputation and reliable quality. You can evaluate the quality of a manufacturer's products by looking at its qualification certificates, product test reports and customer reviews.
- Technical strength: Choosing a manufacturer with strong technical strength and professionalism can ensure that its products have better performance and higher reliability. You can evaluate a manufacturer's technical strength by understanding its R&D capabilities, production processes, and technical support.
- Service quality: Choosing a manufacturer with good service quality can ensure timely and effective support during the purchase, installation and use processes. You can evaluate the service quality of the manufacturer by understanding its after-sales service system, service commitments and customer feedback.
- Reasonable price: Choosing a reasonably priced poultry feed production line manufacturer can ensure that you get high-quality products at a reasonable price. The reasonableness of the price can be evaluated by understanding market conditions, product pricing, and the manufacturer's sales strategy.
- Manufacturer reputation: Choosing a reputable poultry feed equipment manufacturer can avoid unnecessary risks, such as delivery delays, poor product quality, and poor after-sales service. You can evaluate a manufacturer's credibility by understanding its historical records, customer reviews, and industry reputation.
To understand the technical strength of a poultry feed production line manufacturer, you can start from the following aspects:
- R&D capabilities: Understanding the R&D capabilities of a poultry feed production line manufacturer can be evaluated from the scale, structure and professionalism of its R&D team, the level of investment in R&D equipment and technology platforms, and the quantity and quality of R&D projects.
- Production process: Understanding the production process of a poultry feed production line manufacturer can be evaluated from aspects such as the degree of automation of the production line, the accuracy and stability of the production equipment, and the quality control of the poultry feed production process.
- Technical support: Understanding the technical support of a poultry feed production line manufacturer can be evaluated from the quality and capabilities of its technical service team, the completeness and response speed of technical support channels, as well as technical documentation and training.
- Technological innovation: Understanding the technological innovation of a poultry feed production line manufacturer can be evaluated from its technological innovation capabilities, the quantity and quality of technological innovation results, and the application of technological innovation in products and business.
- Industry recognition: Understanding the technical strength of a poultry feed production line manufacturer can be evaluated from its popularity, reputation and recognition in the industry.
Why Choose Jastec?
More professional and better understand you.
1. Engineers who can work for machinery overseas (all prefectures).
2. JASTEC overseas service centers are available (Showroom in europe,north america,southeast asia).
3. Overseas third-party support is available (europe,north america,asia).
4. JASTEC engineers have more than 15 years of professional experience in the drying industry, engaged in
design,mechanical drawing, electrical automation editing, etc.
5. JASTEC have rich experience in project management and advanced on-site construction technology; We have gained
good performanceand a well-known reputation.
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
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