| Customization: | Available |
|---|---|
| After-sales Service: | 1year |
| Type: | Pellet Mill |
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There are a lot of sugar factories in southeast Asia and Brazil, plenty of sugarcane are produced after being extracted. For each 10 tonnes of sugarcane crushed, a sugar factory produces nearly 3 tonnes of wet bagasse. Most of the factories have no idea with how to deal with the material, massive waste materials take space of the plant.
Few factories burn the bagasse fiber as fuel, when burned in quantity, it produces sufficient heat energy to supply all the needs of a typical sugar factory. The rest of the bagasse can be processed to biomass pellets and exported to other countries as fuel, which bring the factory economic benefits.
Bagasse fiber is burned as fuel and, when burned in large quantities, produces enough heat energy to meet all the needs of a typical sugar mill.
The remainder of the bagasse can be processed into biomass pellets, which have a high calorific value of 3,400 to 4,200 kcal and low ash content, making it a renewable resource, making it superior to other types of fuel.
Benefits of bagasse pellets made by sugarcane bagasse pellet machine
Bagasse pellets made by sugarcane bagasse pellet machine are used in many places due to its convenience and comfort. It has the following advantages:
| Model Specifications | HKJ25J | HKJ35J | HKJ45J |
| Main engine power (KW) | 22 | 30×2 | 55×2 |
| Feeding power (KW) | 0.75 | 0.75 | 1.5 |
| Forced feeding power (KW) | 0.37 | 0.75 | 1.5 |
| Output (t/h) | 0.1-0.2 | 0.5-0.8 | 1.5-2 |
The sugarcane bagasse pellet press machine process: crushed biomass sugarcane bagasse material is fed evenly by the forced feeding device, the centrifugal force generated by the rotation of the ring die, and the action of the feeding scraper. The two pressing areas in the ring die are in the wedge-shaped space formed by the two press rollers and the ring die.
Under the strong squeezing action of the ring die and the press roller, the sugarcane bagasse material is gradually compacted, squeezed into the die hole of the ring die and shaped in the die hole.
Because the extrusion of the material between the die and the roller is continuous, the formed sugarcane bagasse material is continuously discharged from the die hole in a columnar shape, and then cut into sugarcane bagasse pellets of the required length by the cutter, and then enters the next process.
1.How to make sugarcane bagasse pellets? sugarcane bagasse pellet manufacturing process.
The following is the sugarcane bagasse waste pellet manufacturing process of bagasse pellet fuel. Using bagasse as the raw material, through the processes of crushing, drying, pelletizing, etc., it is made into a new type of clean fuel that can be directly burned in granular form. Its products can be used as the best substitute for traditional energy such as coal, diesel and natural gas.
In order to generate enough heat energy to meet all the needs of a typical sugar factory, or to make a profit by making pellets. Generally, the production and pelletizing process of bagasse pellet fuel is divided into the following steps:
01
Grinding section
Grind the bagasse raw materials into powder with a particle size of 3-5mm.
02
Drying section
The moisture of fresh bagasse is about 48% to 50%. Make sure the moisture of the bagasse is dried to 10-12% to solidify the bagasse.
03
Pelleting section
Feed the sugarcane bagasse powdery materials into your pellet machine, and they will be compressed into granules through the movement of the pellet machine ring die and the pellet machine pressure roller.
04
Cooling section
This section can save floor space and processing time. Cooling the pellets can make them easier to package and ship.
05
Packaging section
After cooling, the bagasse pellets can be packed with a packaging machine to make them easier to store and transport.
2.What's the Molding process of bagasse pellet processing with bagasse pellet machine?
The structure change and molding of bagasse pellets rely on the additive role of lignin as well as the skeleton role of cellulose and hemicellulose. When lignin begins to soften and classify at 180ºC, the pressure exerted by the die and rollers makes it adhere tightly to cellulose and adjacent particles. In this way, separate sugarcane residues are produced into regular pellets with fixed geometrical shapes.
3.Why Choose Jastec?
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
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