Multi-Functional Solid Particle Counter Zero Damage 5– 25 mm Size

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: JS-48
• Type: Count Filling Machine
• Automatic Grade: Automatic
• Material Type: Granular
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Rotor
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Composite Materials
• Model: Jf-48
• Suitable Bottles: Round/Square Plastic Bottles
• Counting Materials: #0-5 Capsules, Softgels, Tablet
• Capacity: 20-110 Bottles/Min
• Counting Range: 1-9999 PCS/Bottle (Digital Setting)
• Accuracy: >99.5%
• Power: AC220V±10% 50Hz / 110V Optional
• Air Pressure: 0.6MPa (6 Bar)
• Dimensions: 1860×1650×1650 mm
• Weight: 620 Kg
• Certification: CE, ISO 9001
• Transport Package: Wooden Box
• Specification: 620kg
• Trademark: JASTEC
• Origin: China
• HS Code: 90291090
• Production Capacity: 5000PCS/Year
• Package Size: 200.00cm * 180.00cm * 180.00cm
• Package Gross Weight: 650.000kg

Product Description

Product Description

Professional Solution for Pharmaceutical Solid Dose Packaging

The JS-48 Channel Electronic Counting Machine is our flagship product, engineered for precision and reliability in solid preparation packaging. After rigorous R&D and testing, this advanced system incorporates imported core components and a PLC-based control system. It features a 48-channel vibration feeding mechanism, photoelectric sensors, and a user-friendly touchscreen interface to count and fill capsules, tablets, pills (Φ3-20 mm), and soft/hard capsules (00-5#) into round or square plastic bottles (10-500 ml).

With >99.5% counting accuracy (exceeding industry standards) and a speed of 40-150 bottles/minute, it ensures high-efficiency operations. The machine's pre-counting function and auto-stop "no bottle, no count" technology eliminate overfills, while its dust-resistant sensors maintain stability in high-powder environments . Ideal for pharmaceuticals, nutraceuticals, and food industries, it seamlessly integrates with bottle unscramblers, cappers, and labelers for end-to-end automated lines.

Function and Application

Function
Smart Vibration Feeding: Anti-clogging wave channel design

Dual-Stage Counting: Pre-count buffer + photoelectric sensor verification

Bottle Position Sensor: Auto-start/stop detection

Digital Counter: Touchscreen with preset recipes (save 20 settings)

Error Alarm: Light/sound warning for miscounts/jams

Data Export: USB production record output (time/quantity/errors)

Quick-Change Parts: Tool-free hopper swap in 3 minutes

Application
Pharmaceutical Factories (Tablet/Capsule Packaging)
Nutraceutical Manufacturers (Vitamin/Supplement Counting)
Traditional Medicine (Herbal Pill Filling)
Veterinary Drug Production
Cosmetic Pearl & Capsule Lines
Food Industry (Seed/Grain Precision Portioning)

Key Selling Points
Ultra-Precision: >99.5% counting accuracy (industry-leading)
Multi-Format Compatibility: Capsules/Softgels/Tablets/Pills in 1 machine
High-Speed Automation: 20-110 bottles/min (30% faster than competitors)
Plug-&-Play Setup: <2hr installation with pre-calibrated sensors
Smart Error Prevention: Auto-stop on empty bottles/miscounts
Energy Efficient: 2.2kW power (saves $1,200/year in electricity)

Design drawings

Specifications

Model	JS-48
Suitable Bottles	Round/Square Plastic Bottles
Counting Materials	#0-5 Capsules, Softgels, Tablets (Ø5.5-20mm), Pills (Ø3-12mm)
Capacity	40-150 bottles/min
Counting Range	1-9999 pcs/bottle (digital setting)
Accuracy	>99.5%
Power	AC220V±10% 50Hz / 110V Optional
Air Pressure	0.6Mpa (6 bar)
Dimensions	1860×1650×1650 mm
Weight	620 kg
Certification	CE, ISO 9001

Company Profile

Jastec(Shanghai) Technology Co., Ltd

Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
Our Services
Pre-sale service 
1.Support product customization, we can make special customization according to your needs.
2. Before delivery, we will test the machine to ensure that it can run normally.
3.Provide business consultation and technical support, and provide free professional packaging solutions.
4. Make machine layout for customers according to their factories. 
After-sales service
1.Machine operation manual.
2.Provide installation, debugging, setting, commissioning,maintenance and other videos.
3.Online communication or video communication is possible.
4.We have professional overseas service engineers at your service at any time. Air tickets, visas, transportation, living and food are all customers' business.
5.During the warranty period, there is no man-made damage,we will replace it for you.

Certifications

Packaging & Shipping

Export wooden pallets In order to better ensure the safety of your goods, we will provide professional, environmentally friendly, convenient and efficient packaging services.

FAQ

Q1: What's the minimum bottle size it supports?

A: Minimum 30mm diameter bottles (height: 50-300mm adjustable).

Q2: How to handle static-sensitive softgels?

A: Ionizer kit (optional) eliminates static for accurate counting.

Q3: Is worker training included?

A: Yes! 1-day onsite training + video manuals in 6 languages.

Q4: What's the warranty period?

A: 2 years for core components (sensors/controller).

Q5: Can it connect to my existing line?

A: Compatible with all standard 300-900mm height conveyors.

Q6: How to clean between products?

A: Tool-free disassembly with all contact parts SS304/GMP-compliant..