| Customization: | Available |
|---|---|
| After-sales Service: | 1year |
| Type: | Pellet Mill |
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The sawdust pellet machine is the key equipment of the sawdust pellet production line. JASTEC Machinery is one step ahead in the sector by designing a special machine for biomass wood fuel pelleting with its R&D studies on the biomass sawdust pellet mill, which is the main machine of the wood pelleting process.
Biomass sawdust is the name given for all non-fossilized biological material. Biomass is an important energy source as it constitutes the fourth largest energy source in the world. In many developed countries, bioenergy is seen as the primary energy source of the future.
Biomass processing is a growing industry due to the increasing importance of renewable energy. Sawdust bioenergy values of biofuel materials, such as agricultural products and forest residues, after thickening processes such as pelleting are becoming commonly used fuels.
A quality sawdust pellet fuel made by biomass pellet machine can be created when two or more agricultural wastes are mixed in appropriate proportions and pelleted by determining their burning characteristics and energy values.
| Model Specifications | HKJ25J | HKJ35J | HKJ45J |
| Main engine power (KW) | 22 | 30×2 | 55×2 |
| Feeding power (KW) | 0.75 | 0.75 | 1.5 |
| Forced feeding power (KW) | 0.37 | 0.75 | 1.5 |
| Output (t/h) | 0.1-0.2 | 0.5-0.8 | 1.5-2 |
To process sawdust pellets, sawdust pellet mills are not enough, and a lot of sawdust pellet line equipment is needed. And these equipment will jointly form the finished sawdust pellet production line or sawdust pellet factory.
Every sawdust biomass pellet production line needs to be designed, from the pellet production process to the layout design, and even the design of some basic buildings, which is a very complicated process.
JASTEC Machinery have provided 1-40t/h sawdust pellet production lines, sawdust pellet manufacturing plants and single sawdust pellet making machines for hundreds of sawdust pellet manufacturers, and we hope that in the future, we can also help you successfully realize a high-efficiency, high-quality, and high-return sawdust pellet production business.
The followings are some sawdust wood pellet plant project proposal / biomass sawdust pellet business plan/ biomass sawdust pellet manufacturing project report for you:
1.How To Set Up A Complete Biomass Fuel Sawdust Pellet Production Line?
To process sawdust pellets, sawdust pellet mills are not enough, and a lot of sawdust pellet line equipment is needed. And these equipment will jointly form the finished sawdust pellet production line or sawdust pellet factory.
Every sawdust biomass pellet production line needs to be designed, from the pellet production process to the layout design, and even the design of some basic buildings, which is a very complicated process.
How to make sawdust pellets? How to make wood pellets from sawdust? Let's take a 4.5 ton per hour wood sawdust pellet production line projet as an example to show you the sawdust pellet making process we have customized for our customer.
Use sawdust as the main raw materials. To ensure sufficient raw material supplement and continuous production, the storage area should be around 500 square meters. You are suggested to prepare 500~600 tons of sawdust, which can ensure at least 15 days of sawdust pellet production.
The ceiling of raw material warehouse should be able to resistant rain, lighting and wind. Set the production area at least 50 meters away from the living area, 30 meters away from the highway and power transformer. Besides, isolation measure and fire prevention facilities are also necessary, in order to ensure production safety.
Biomass pelletizing has strict requirements on the moisture content of raw materials. After screening, the saw dust will be sent to roller dryer by spiral conveyor. In the wood sawdust dryer machine, the sawdust can be dried to preset moisture content through hot air.
Sawdust pelletizer is the key equipment of the complete biomass pellet plant. In this system, we adopt 3 sets of ring die wood pellet press for making pellets from sawdust which is featured of stable operation. The capacity of each set can reach 1.5 ton per hour.
This sawdust pellet mill machine can process wood sawdust, corn stalk, haulm, cotton stalks, peanut shells and many other biomass materials. The density of finished pellets can reach 1.0~1.3t/ m3.
When discharging from the biomass sawdust pallet making machine, the temperature is around 80~90 ºC. The structure is relatively loose and easy to be broken. Through counter flow cooling system, the sawdust pellets will be cooled to room temperature and become tight and durable.
Then, they can be packaged in bags or be conveyed to storage silo. Except cooling fan, the cooling system is also designed with cyclone separator which is used to separate the powder from the pellets and send the powder back to the front pelletizing procedure.
After cooling, screening system is needed to filter out broken pellets, so that to ensure the quality of final products. The broken pellets will also be sent to the front pelleting process.
Before packaging, the sawdust pellets will be screened again for recycling the fines. And then the pellets will be packaged. For domestic users, the pellets are preferred to be packed into bags with the sizes of 12, 15, or 20 kg.
While for exporting, the pellets are usually shipped in one tone bags or in bulk which are usually wrapped in plastic to keep the moisture out. Compare with the large bulks or bags, the small bags are better for the pellets because the pellets are subject to less abrasion during delivery.
During summer, the production of sawdust pellets probably exceeds the demand and the pellets may have to be stored for several months. The storage facility should bee constructed of high concrete side walls that can withstand the pressure of the pellets.
As stated, pellets easily disintegrate once they get wet, so it is very important that the building is water-tight, to prevent rain or condensation.
2.Raw Materials of sawdust pellets made by saudust pellet machineThe raw materials for biomass sawdust include dedicated energy resources such as trees, crops, grasses, and algae. Various waste streams such as agricultural waste, human and animal waste, forest product and paper mill waste, and municipal solid waste can also be collected as biomass sources. Furthermore, biomass sawdust sources can be used to produce higher value biomass fuels in the form of solids (e.g., wood sawdust pellets).
3.Why Choose Jastec?
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
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