| Customization: | Available |
|---|---|
| After-sales Service: | 1year |
| Type: | Grinding Equipment |
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The JASTEC pig feed plant can be used to process pig pellets, pig powdered feed, pig crumbled feed and other types of feed. Different requirements and different pig feed production line schemes can be applied to pig feed mill factories and pig farms of various sizes.
Pig feed is the material basis for the development of pig breeding, and more than 70% of the cost of breeding is the expenditure of pig feed. However, proper processing of pig feed can not only reduce feed waste, but also improve product quality and animal feed utilization rate, thereby reducing breeding costs and obtaining good economic benefits.
Application scope of pig feed production line
Pig Feed Pellet Machine Line Projects
Cost to start a pig feed production line
The configuration of the pig feed plant is carefully designed according to the on-site survey or the actual requirements of the customer, which fully reflects the rationality, effectiveness, applicability, large output, low wear and low operating cost of the pig feed mill design. According to different technological requirements, various types of pig feed machinery are combined to meet customers' different pig feed manufacturing process requirements.
| Scale | Total Power | Site Requirements | Installation Cycle | Pig Feed Plant Cost(USD) |
|---|---|---|---|---|
| 1-2T/H | 47-75KW | 300-500m² | 7-15 Days | 10000-50000 |
| 3-4T/H | 53-165KW | 300-700m² | 15-20 Days | 5,0000-12,0000 |
| 5-7T/H | 68-259KW | 400-800m² | 20-40Days | 7,0000-25,0000 |
| 8-10T/H | 125-410KW | 800-2000m² | 45-60 Days | 150,000-300,000 |
| 12-20T/H | 358-620KW | 1500-3000m² | 60-90 Days | 250,000-580,000 |
| 25-40T/H | 545-870KW | 2000-4000m² | 90-120Days | 45,0000-850,000 |
| 50-60T/H | 710-1120KW | 3000-5000m² | 100-140 Days | 900,000-1,400,000 |
| 60-80T/H | 815-1370KW | 5000-8000m² | 130-160 Days | 1,450,000-1,800,000 |
| 80-100T/H | 1230-1700KW | 8000-20000m² | 160 -190Days | 2,000,000-2,800,000 |
According to customer different animal feed production types, different output configuration can be customized. We devote ourselves to undertaking all pig feed production line with 1-100 tons per hour and to providing more value added service to all the customers.
JASTEC Machinery provides global customers with a one-stop, complete set of professional pig feed plant solutions (business plan for pig feed production) to solve the problems of customers, especially pure investment customers, such as technical difficulties and poor understanding of pig feed equipment, so that the needs and positioning of the project are more clear, and at the same time, the customer's equipment selection range is more concentrated, reducing the cost of energy and financial resources.
If you want to start a new pig feed pellet line for your pig feed mill or pig farm, you should pay attention to the following main processes:
Due to the influence of various objective factors such as pig feed raw materials, processes, formulas, project area, local regulations, etc., various technological pig feed production process and pig feed equipment configurations have appeared in the actual pig feed factory design.
production process Of pig feed plant
01
Raw material receiving section
The receiving of raw materials is divided into the receiving of main raw materials and the receiving of side raw materials. The receiving of main raw materials refers to grains, and the receiving of secondary raw materials refers to raw materials other than grains.
The main raw materials required for pig feed production are transported into the factory by automobiles, weighed and inspected by automobiles, cleaned by receiving equipment, magnetically separated, and transported into bulk warehouses for storage.
02
Raw material cleaning and crushing section
The raw materials that need to be crushed enter the production workshop through the conveying equipment, and the impurities are removed through the preliminary cleaning screen, and the magnetic impurities are removed by the magnetic separator before entering the smashing warehouse.
The raw materials in the powder silo are crushed to the qualified particle size by the pig feed hammer mill crusher and then distributed to the raw material silo for storage by the conveying equipment; the raw materials that do not need to be crushed enter the pig feed plant through the conveying equipment, and the impurities are removed by the primary cleaning screen and the magnetic impurities are removed by the magnetic separator, enter different batching bins for storage.
03
Ingredients and mixing section
According to the requirements of the pig feed formula, various raw materials participating in the ingredients enter the mixer at one time through the computer-controlled ingredients weighing. Two batching scales, one large and one small, are used in the batching process to ensure the accuracy of the batching and shorten the batching time.
Some feed additives, vitamins and other raw materials with a small amount are manually weighed and then manually put into the mixer. Various raw materials are mixed in the pig feed mixer machine, and various liquid raw materials (oil, methionine) are added during the pig feed plant mixing process.
The mixed finished powder can be granulated according to the needs, or it can be directly packed into the finished product warehouse or loaded into the bulk truck to leave the pig feed plant.
04
Pelleting section
The pig feed raw materials that need to be granulated are tempered by a conditioner, so that the temperature of the material reaches 80-85 degrees, and the moisture reaches about 17%, and then granules of different diameters are made by a pig feed granulator.
Afterwards, the unqualified materials are re-granulated through classification and screening, and the qualified pellets products enter the finished product warehouse and pack them into the warehouse or enter the bulk warehouse and use the bulk truck to carry them out of the pig feeds plant
Note that in the pig feed production line pelletizing process, the feed components are extruded out of the ring die of the pig feed pelletizer under pressure. The pig feed plant pelleting process itself can frictionally heat the feed.
Most pig feed companies have steam heating the feed before pelleting, but some pig feed companies do not use steam heating, that is, cold pelleting, and only rely on the pressure of the pig feed pellet mill to make the feed extruded from the ring die. Therefore, the pig feed pellet production line granulation process includes dry granulation or wet granulation process.
equipment for pig feed plant
Features and advantages Of pig feed plant
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
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