Njp-3800c Automatic Filler Machine Pharmaceutical Vitamin Powder Granule Pellet Capsule Filling Machine

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas, Free Spare Parts, Online Support,video Technical Support
• Certification: API, CE, FDA, GMP, ISO, UL
• Model NO.: NJP-3800C
• Condition: New
• Customized: Customized
• Filling Principle: Peristaltic Pump Filling
• Machine Type: Capsule Filling Machine
• Main Material: Stainless Steel
• Voltage: 380V
• Warranty: 1year
• Model: Njp-3800c
• Max.Output: 228000PCS Per Hour
• Machine Weight: 2200kg
• Dimension: 1395X1180X2260mm
• Control Mode: Full Automatic
• Filling Percentage: Empty Capsule 99.9% Filled Capsule 99.8%
• Capsule Size: 00, 0, 1, 2, 3, 4, 5#Safety Capsule a-E
• Key Selling Points: Multifunctional
• Suitable for: Powder, Granule, Pellet, Tablet.
• Total Power: 10.5kw
• Number of Holes: 27holes
• Power Supply: 380/220V 50Hz
• Filling Accuracy: +-3%
• Vacuum Pump Type: Standard Water Ring, Optional Venturi or Rotory Va
• Type: Pharmaceutical Packaging Machinery
• Transport Package: Export Wooden Box
• Specification: 3000kg
• Trademark: JASTEC
• Origin: China
• HS Code: 8479109000
• Production Capacity: 500pieces/Year

Product Description

Advanced NJP-3800C Automatic Capsule Filler for Seamless Production

The NJP-3800C Automatic Capsule Filler is a state-of-the-art, high-performance filling machine designed for the seamless production of hard gelatin and vegetarian capsules. This fully automated capsule filling system is ideal for pharmaceutical companies, health supplement manufacturers, and laboratories seeking efficiency, precision, and reliability in capsule filling processes. With cutting-edge technology and robust construction, it delivers superior performance in high-speed production environments.
The NJP-3800C automatic capsule filling machine produced by our company is the innovative product of the third generation. It not only covers all the functions and effects of the domestic capsule filling machine of the same model, but also has four innovative technologies

Key Features:

1. High-Speed Performance:

   • The NJP-7800C is designed for high-speed production, with a filling capacity of up to 7,800 capsules per hour, making it ideal for large-scale manufacturing and bulk production.

2. Versatility:

   • This machine can efficiently fill powders, granules, pellets, and small tablets into hard capsules, ensuring versatility for a wide range of product formulations.

3. Automatic Capsule Filling:

   • The NJP-7800C features fully automatic capsule feeding, filling, closing, and ejection, reducing the need for manual intervention and increasing overall productivity.

4. High Precision:

   • Equipped with advanced filling systems, it ensures precise dosage and uniformity in every capsule, minimizing product wastage and guaranteeing consistency.

5. Intuitive Touch Screen Control:

   • The machine is operated through an easy-to-use touch screen, allowing users to set parameters, monitor production progress, and receive real-time feedback for enhanced operational efficiency.

6. Advanced GMP Compliance:

   • Designed with GMP (Good Manufacturing Practice) standards in mind, the NJP-7800C ensures the production of pharmaceutical-grade products, maintaining hygiene, safety, and quality control.

7. Quick Changeover:

   • The machine offers quick and easy changeovers between different capsule sizes and product formulations, enhancing flexibility and reducing downtime during production runs.

8. Compact and Durable Design:

   • With a compact design and high-quality materials, the NJP-7800C is built for durability and reliability in demanding production environments. It is easy to integrate into existing production lines.

9. Automatic Reject System:

   • The machine is equipped with an automatic capsule rejection system that ensures only fully filled capsules are kept, while defective or unfilled capsules are automatically removed from the production line.

10. Low Maintenance:

    • Designed for low-maintenance operation, the NJP-7800C requires minimal servicing, ensuring a longer machine lifespan and reduced maintenance costs.

Product Description

The butterfly valve feeding method is adopted, and the vibration device is equipped. It solves the problem that the traditional screw feeding device often fails to feed the powder with poor fluidity, such as Chinese herbal medicine and Chinese patent medicine. It is easy to disassemble and replace and clean.

The new capsule sowing frame adopts a guide rail transmission mechanism with high operating accuracy and long service life. The closed design prevents the entry of waste capsules and dust, ensuring fast and orderly capsule sowing and accurate capsule adjustment.

The frame of the 12-station turntable is formed by one-piece processing, with a compact structure and no joint gaps, and has good sealing and easy disassembly; the upper and lower modules move independently, and the fixed bracket shaft seal adopts a double-lip frame dust ring, which is noise-free, small in size, small in load, and high in precision. The fully enclosed turntable is maintenance-free, oil-free, maintenance-free, and powder-free for three years. Patent number: (ZL 2015 2 1021530.0)

The modular design uses pin-type positioning of the filling clamp, which makes it easy to replace different filling rods without stopping the machine to adjust the filling volume during production. (Patent No.: ZL 2015 2 1021519.4)
The filling base adopts a negative pressure design, which can suck the powder in the base hole through negative pressure when the equipment is running and recycle it into the powder collector, effectively avoiding the waste and loss of powder and realizing the secondary use of powder.

The new finished product discharging mechanism exclusively adopts the capsule clamping plate design. No external air source is required when discharging the finished capsules, and there is no dust flying during the production process. At the same time, it can effectively prevent the finished capsules from being mechanically clamped when discharging. The capsule clamping plate is made of aviation aluminum, which has strong permanent usability and low wear.
The slot-type locking bag plate has flexible adjustability and can be fine-tuned at any time without adjusting the workstation pull rod.

A soft sealing column is installed on the original suction seat. During the production process, the balance between the lower mold and the suction seat is automatically adjusted by the soft sealing column to prevent vacuum leakage, thereby improving the capsule separation rate.
The use of purified compressed air and intermittent gas impact technology solves the problem of drug powder sticking to the mold and improves the capsule filling rate.

It adopts the most advanced cam-down transmission system, with a transmission bracket that runs through the top and bottom. All operating cams use inner groove cams to replace the old outer cams, and high-speed operation is precise, accurate, stable and noiseless.

It adopts negative pressure technology and has an independent drug powder diversion system, which can accurately recover drug powder and avoid cross contamination. The recovered drug powder can be directly used for production again, which is convenient and efficient.

Product Parameters

Specifications	NJP-3800C
Maximum yield	228000 grains/hour
machine weight	2200kg
Machine volume	1395×1180×2260mm (height with automatic powder feeder:2880mm)
power supply	380/220V 50Hz
total power	10.5kw
Number of holes	27 holes
Vacuum	63m³/h -0.04~-0.08MPa
vacuuming	24.5Kpa 210m³/h
compressed air	Air consumption 12m³/h Pressure 0.3~0.4MPa
source of water	Water flow 1000L/h 0.3~0.4Mpa
water requirements	The water ring vacuum pump and the water tank are recycled, and the water source can be connected externally
working noise	≤78dBA
Working temperature	21°C±3°C
working relative humidity	40-55%
Capsule on chance	Empty capsule ≥ 99.9% Full capsule ≥ 99.8%
Adapt Capsules	00#-5# capsule
Loading accuracy	Western medicine ±3% Traditional Chinese medicine ±4%
Adapt to the filling range	Powder, Granule, Pellet, Tablet
special function	Powder collector function
Material	316 stainless steel is used for parts in direct contact with medicines
specification	Fully sign cGMP requirements

Dimensions

Other models in this series

Factory display
Main electrical accessories configuration list

name	Specifottions and modeils	quantity	manulacturer
touchscreen	SHART 1000IE V4	1	Siemens,Germany
PLC programmable controller	SIMATIC S7-200	1	Siemens.Germany
AC contactor	3TS3300-0XN2	3	Siemens,Germany
Frequency converter	ACS180-04N-17A0-4(3P 380V) ACS180-04N-12A2-1(3P 220V)	1	ABB Switsetline
Thermal overlaad rolay	3US5040-2A(3P 380V) 3US5040-2C(3P 220V)	3	Siemens,Germany
button	ZB2-BS54C-VAZS-BA5C-BA4C	4	FrenchSchneider
Main motor	R77-RDRS112M4EE5	1	Gemany SEW
relay	R2L   B2BD	9	FrenchSchneider
ntutrgpoNerpe	LRS-150-24	1	Taiman Mingwe
air switch	5SW6352-7CN-3P63  1P10	2	Siemens
Hgh preclslon camindexing bou	180F12-150-R1-S2-V-2P 180F06-120-R1-S1-V-2P	2	Taiwan Daojin
dryvacuumpump	KVT3-140	1	German Baker
V--n ne	XLJ-400	1	iezacAEtcemea
Linear bearing	LM12UU	82	SAMICK Korea
Linear bearing	LM20UUJ	48	SAMICK Korea
Linear bearing	LM30UU	22	SAMICK Korea
Pnt    mghamp	LIN-01-16	20	gus    germany
Needle roller bearings	CF12B	1	IKO Japan
Needle roler bearings	CF16B	8	IKO Japan
DeepPeisdlbng	6200	12	NSK Japan
Dos cadasahen	10-36VDC	8	ZhpraMiryhdary

Finished product display
Our company has been committed to the R&d.production and sales of empty capsules for nearly 50 years .in addition , we can provide various sizes.high quality empty capsules , professional Pre - sale, in-sale ,After-sale service and complete capsule production solutions for our customers.The following is our main products:
1.gelatin empty capsule & enteric gelatin empty capsule.
2.hydroxypropyl methyl plant cellulose empty capsule &enteric hydroxypropy! methy! plant cellulose empty capsule.
3.starch empty capsule & pullulan empty capsule.
4.Full set of capsule production solutions.


Packing Specifications

union
model	Packing box size(cm)	Packing volume(10,000 tablets)	Net weight (kg)	Gross weight (kg)
00#	59*39*74	8	10.6	12.6
0#	59*39*74	10	10.6	12.6
1#	59*39*74	13	10.6	12.6
2#	59*39*74	16	11.3	13.3
3#	59*39*74	24	12.4	14.4

Split
model	Packing box size(cm)	Packing volume(10,000 tablets)	Net weight (kg)	Gross weight(kg)
00#	59*39*74	6	8	10
0#	59*39*74	8	8.5	10.5
1#	59*39*74	10	8.2	10.2
2#	59*39*74	14	9.9	11.9
3#	59*39*74	20	10.3	12.3

Company Profile

Why choose JASTEC?

More professional and better understand you.

1. Engineers who can work for machinery overseas (all prefectures).

2. JASTEC overseas service centers are available (Showroom in europe,north america,southeast asia).
3. Overseas third-party support is available (europe,north america,asia).
4. JASTEC engineers have more than 15 years of professional experience in the drying industry, engaged in

design,mechanical drawing, electrical automation editing, etc.
5. JASTEC have rich experience in project management and advanced on-site construction technology; We have gained

good performanceand a well-known reputation.
 

Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!

EXIBITION

Certifications

Packaging & Shipping

FAQ

One-year warranty per0iod for whole machine except of tubes and human factors etc, and 12-month of after-sale service from the date when you receive machine or 12 months when installation finished; Consultant services for whole machine life, and 24 hours technical support by email; UPS, English software, user manual and the installation & debugging by our experienced technicians.

1. Can your machine meet our need well?
We will supply you a proposal as to your specific requirement, and each machine is customized to satisfy customer's need well.
2. Are you a factory or a trading company?
We are the manufacturer, and have been in industry for more than ten years.
3. What's your payment way?
T/T by our bank account directly, or by ******'s trade assurance service, or by the West Union, or in cash. Paypal, L/C and other ways if needed.
4. How can you ensure the machine's quality after we put the order?
Before the delivery, we will send you machine's pictures and videos, or you can come to us to have the quality checking by yourself, or by the third party inspection organization contacted by your side.
5. We are afraid you won't deliver us the machine after we pay you the money.
Please note our above business license and certificates. And if you don't trust us, you can use ******'s trade assurance service or by LC.
6. Why choose your company?
In-depth research in the pharmaceutical machinery industry for more than15 years, mature manufacturing technology experience, installation and after-sales maintenance, perfect service system, technical innovation of three generations of machinery, professional overseas installation and commissioning team, 24 hour online after-sales service, we continue to summarize and innovate, We always stand at the forefront of China's manufacturing machinery and are committed to providing customers with the most complete technical solutions for pharmaceutical equipment. Customer satisfaction is our minimum requirement, and providing customers with more is our eternal pursuit.In-depth research in the pharmaceutical machinery industry for more than ten years, mature manufacturing technology experience, installation and after-sales maintenance, perfect service system, technical innovation of three generations of machinery, professional overseas installation and commissioning team, 24 hour online after-sales service, we continue to summarize and innovate, We always stand at the forefront of China's manufacturing machinery and are committed to providing customers with the most complete technical solutions for pharmaceutical equipment. Customer satisfaction is our minimum requirement, and providing customers with more is our eternal pursuit.

Please contact me!