| Customization: | Available |
|---|---|
| After-sales Service: | 1year |
| Type: | Forage Equipment |
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Peanut is one of the five largest oil crops in the world, and its production spreads across all continents of the world. In recent years, the output of peanuts has continued to increase, the total amount of processing and utilization has increased, and the utilization channels and scope of peanuts have gradually expanded.
Judging from the current global peanut utilization, there has always been a peanut processing that pays attention to its kernel and ignores the utilization of by-products such as the skin, shell, and meal. Except for a small amount as roughage, a large amount of peanut shells are burned or thrown away in vain, which is not fully and rationally used, and resources are wasted.
Peanut Shell Components Analysis
The peanut (Arachys hypogaea) is a plant of the Fabaceae family (legumes), as are chickpeas, lentils, beans, and peas. It is originally from South America and is used mainly for culinary purposes, in confectionery products, or as a nut as well as for the production of biscuits, breads, sweets, cereals, and salads. Also, due to its high percentage of fat, peanuts are used for industrialized products such as oils, flours, inks, creams, lipsticks, etc.
Although the composition of peanut shells or hulls may vary with its types, the main chemical compositions of peanut shells are not changed largely by the varieties. The main compositions of peanut shells or hulls are cellulose 37.0%, lignin 28.8%, protein 8.2%, , carbohydrate 2.5%. The compositions of peanut shells make peanut a treasure in disguise, which can be used for fuel and for feed production.
JASTEC have full experience on produce pellets from peanut shell with our HKJ model ring die peanut shell pellet making machine, JASTEC engineers know very well about the compression ratio on produce peanut shell pellets, and our ring dies biomass pellet mill machine has a lot of advantages on produce pellets from peanut shell:
JASTEC peanut shell pellet making machine, specifically designed for fuel, feed, bedding, litter purpose, stands out for various reasons. It comes in a convenient size, perfect for different scale factory use.
Driven by electric motors, its ring die and rollers, crafted from high-intensity stainless steel and alloy steel using carburizing and quenching technology, ensure durability and enhanced endurance.
| Model Specifications | HKJ25M | HKJ35M | HKJ45M |
| Main engine power (KW) | 22 | 30×2 | 55×2 |
| Feeding power (KW) | 0.75 | 0.75 | 1.5 |
| Forced feeding power (KW) | 0.37 | 0.75 | 1.5 |
| Output (t/h) | 0.1-0.2 | 0.5-0.8 | 1.5-2 |
Peanut shells should be crushed by the crusher first to keep the length and water content of materials within the recommended limits; feed the materials uniformly by the feeding machine or artificial into the feeder port of peanut shell pellet mill for compression moulding.
The peanut shells biomass pellet production line production process is not only environmentally friendly, but improves the utilization rate of peanut shells.
01
Crushing process
This process is to crush the peanut shells into fibrous pieces in order to be better pelletized.
02
Drying process
In order to ensure the output and the formation of particles, the moisture content of the raw materials must be 10%-15%. If the moisture content of the raw material is higher than 15%, you need to use a dryer to reduce the moisture.
03
Pelletizing process
This process is to grind the fibrous piece to pellet with 6mm,8mm,10mm and 12mm size, which is the core part of the whole production line. Before pelletizing, it needs to pick out iron, stone etc. our company adopts the most advanced vertical ring die pellet machine to pelletize, which features minimum energy consumption, minimum wearing, maximum stress and wide application. What's more, it has lowest sensitivity to different materials.
(The application of peanut shell pellet production line pelleting technology increases the bulk density of peanut shell particles by 4.44 times, effectively reducing the transportation cost and storage space of peanut shells.
When peanut shell pellets are exposed to air with a relative humidity of 60% and 80%, the particles absorb moisture, and when the relative humidity of the air is 50%, the pellets lose moisture. The prepared peanut shell pellets not only did not destroy the effective ingredients, but also increased the content of soluble dietary fiber.)
04
Cooling process
When the pellets are freshly made out of the peanut shell pellet machine, because it's from fully physical work, the termperature is very high, thus with the help of the cooling machine, not only the pellets could be cooled down, but also it could store the pellets for a while, stressen the pressure of packing & convening sections.
The discharged peanut shell pellets have the temperature of 70-90 degree, which is unable to be packed. The cooling machine will make the temperature reduce to minis or plus 5 degree with room temperature. And then the cooled pellets are packed. This process uses counterflow cooling machine, which features good dust cleaning and short cooling time.
05
Screening process
During pelletizing, cooling and conveying process there will produce some powder for collision. So it needs to use vibrant screening machine to separate the unqualified pellets to achieve the requirement of the packing.
06
Packing process
The final pellets need to be packed, and then sold to customers. It usually uses bags and tons bags. This process packs according to customer's requirement. The packing machine is automatic, which features large capacity, less labor and less packing cost.
1.Peanut shell pellets made by peanut pellet plant can also be used as animal feed?
Peanut shells are rich in crude protein, crude fiber and mineral elements necessary for the growth of poultry and livestock. Peanut shells can be used as feed for poultry and livestock. However, because it contains certain chemicals that are harmful to animals, and about 20% of lignin is not easy to be digested by animals, and even affects digestion, this makes peanut shells unable to be directly used as feed.
However, extensive research has been carried out abroad (such as India), and satisfactory results have been achieved: the method is to crush the peanut shells, then treat them with chemical and biochemical methods to decompose them, and then mix them with rice bran and bran. Skin, etc., can be made into mixed pellet feed. In addition, the peanut shell powder can be mixed with rice bran, bran, etc. and fermented, and then made into pellet-like feed.
These feeds can be used to feed pigs, cows, chickens, and fish. Feeding this feed not only increases the egg production rate of chickens, the meat yield of broilers and pigs, but also shortens the fattening time of feeding pigs. The digestibility of animals can be increased from 20% to about 70%, and the economic benefits are significant.
Currently, our peanut shell feed production line equipment has been exported to Senegal, India, Canada and other countries. The following is a demonstration of the design process of our 10-ton peanut shell feed production line exported to Senegal:
2.Why Choose Jastec?
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
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