Ice cream production line
What is ice cream?
Ice cream is a frozen dairy product. Its physical structure is a complex physical and chemical system. Air bubbles are
dispersed in a continuous liquid with ice crystals. This liquid
contains fat particles, milk proteins, insoluble salts, lactose
crystals, colloidal stabilizers and sucrose, lactose, soluble salts. Such a three-phase system consisting of gas phase, liquid phase and solid phase can be regarded as a partially frozen foam
containing 40% -50% air volume.
Ice cream Technology
Process flow: mixing of raw materials → filtration → sterilization of the mixture → homogenization → aging → freezing → filling → hardening
Introduction to ice cream equipment.
The JASTEC ice cream production line is a customized production line equipment designed by JASTEC according to the needs of ice cream customers. The production line is automatically controlled by a PLC
microcomputer program control system. The selection and application of various raw materials, accessories, packaging materials, food additives, etc. ultimately produce delicious and tasty ice cream. The equipment consists of: high-speed mixing cylinder, homogenizer, pasteurizer, high shear boiling cylinder, aging cylinder, freezer, refrigeration compressor unit, filling machine, etc. The production process of ice cream: mixing of raw materials →filtration → sterilization of the mixture →homogenization → aging →freezing → filling → hardening Equipment matching is usually based on the actual needs of customers. The above equipment matching and process flow are for reference only, and the actual situation shall prevail.
Introduction to high-speed mixing cylinder
The high shear emulsification tank is a very important production emulsification equipment in the modern chemical industry, widely used in industries such as food, chemical, cosmetics, pharmaceuticals, and papermaking.The high shear emulsification tank can disperse and emulsify materials at high speed, allowing multiple materials to mix evenly and obtain a uniform liquid. At the same time, the emulsification tank also has heating, cooling, insulation, and stirring functions. The tank body is designed with process pipe openings such as material inlet, outlet, and pure water outlet, which can provide full conditions for the emulsification process.
| Model |
RHG-300 |
RHG-500 |
RHG-600 |
RHG-1000 |
RHG-2000 |
| Total volume L |
300 |
500 |
600 |
1000 |
2000 |
| Outer diameter mm |
940 |
1020 |
1100 |
1400 |
1600 |
| Total height of equipment mm |
2023 |
2250 |
2540 |
2700 |
3200 |
| Packaging volume (m³) |
2.185 |
|
3.48 |
6.089 |
9.257 |
| Emulsification motor power KW |
4 |
5.5 |
7.5 |
11 |
15 |
| Emulsification head speed R/min |
2800 |
2800 |
2800 |
2800 |
2800 |
| Total weight of equipment KG |
350 |
450 |
550 |
680 |
885 |
Introduction to homogenizer
The two-stage high-pressure homogenizer used in the ice cream production line consists of a two-stage homogenization valve and a reciprocating pump.
The ice cream mixture is homogenized in the first stage (high-pressure generation) to crush the fat balls to 1-2um, and then dispersed in the second stage (low-pressure generation) to achieve the specified size of the fat balls in the physical structure of the ice cream.
The quality of the homogenizer has a direct impact on the quality of ice cream, as it makes the organization smooth and lubricated.
Introduction to Pasteurization Machine
There are various types and structures of sterilization equipment for ice cream production line mixtures, with one being the old intermittent type and the other being the continuous type
Intermittent sterilizer, also known as "hot and cold cylinder", has a simple structure, easy manufacturing, convenient operation, and low price.
Cold beverage factories often use high-temperature short-time pasteurization devices to automate continuous sterilization of mixtures. The device consists of a four section plate heat exchanger, homogenizer, control cabinet, valves, and pipelines.
The biggest feature of the high-temperature short-time pasteurization device is its good sterilization effect, short heating time of the mixture, and less influence of thermal denaturation on dairy components.
Introduction to Aging Cylinder
Aging, also known as maturation, reduces the temperature of the liquid,
increases its viscosity, and prevents the occurrence of fat floating and acidity increase in the liquid.
Make the organization uniform and increase the viscosity of the liquid, which is beneficial for the expansion of ice cream.
It usually requires aging for 24 hours, and the aging temperature is generally between 0-4 degrees Celsius.
Introduction to Small Freezing Machine
Continuous freezing machines are commonly used in modern ice cream production,
where the mixture is pumped in and out at a pressure of 0.15~0.2Mpa. This allows for lower freezing temperatures and freezes more moisture, resulting in ice crystal diameters of 10~5um and bubble diameters of the product Around 30-150um, it forms a uniform mixture, and the ice cream made from it has a uniform and smooth texture, while achieving continuous and efficient production
capacity.
Introduction to Small Filling Machines
This machine can fill monochrome and two-color ice cream, and the ice cream flower shape can be made according to customer requirements.
The device can have the following optional functions: cup dropping, chocolate spraying inside, ice cream filling, jam chocolate pouring, nut sprinkling, lid
dropping, capping, heat sealing, coding, and output, which are the main functions of color ice cream production.
The equipment is made of stainless steel or anti-corrosion materials. All components of direct products are made of stainless steel materials or materials approved in the food industry.
Introduction to Multi functional Filling Machine
This machine is a multifunctional filling machine used for filling various types and sizes of egg tubes and plastic cups of ice cream, jam, water ice, chocolate and other products.
The equipment is made of stainless steel or anti-corrosion materials. All components of direct products are made of stainless steel materials or materials approved in the food industry.
Why choose JASTEC?
More professional and better understand you.
1. Engineers who can work for machinery overseas (all prefectures).
2. JASTEC overseas service centers are available (Showroom in europe,north america,southeast asia).
3. Overseas third-party support is available (europe,north america,asia).
4. JASTEC engineers have more than 15 years of professional experience in the drying industry, engaged in
design,mechanical drawing, electrical automation editing, etc.
5. JASTEC have rich experience in project management and advanced on-site construction technology; We have gained
good performanceand a well-known reputation.
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
Four Standardizations Production standardization
Accessories Guarantee
The company has a parts machining center equipped with various high-precision professional machine tools and equipment, which can independently produce a variety of special or special parts. It provides a strong supply guarantee for parts for new product development and product quality improvement.
JASTEC has cooperated with major well-known brand parts suppliers at home and abroad to ensure the quality of parts procurement, solve quality risks from the source, ensure processing and process safety, and meet customers' quality needs.
Production management standards
The production workshop uses "6S" as the management standard. The working environment is clean and orderly, and the employees are of excellent quality, which can maximize the production safety, ensure equipment management, improve manufacturing quality, achieve cost savings, and improve production efficiency. Implement a complete and standardized "five inspections and two systems" quality inspection system.
Five inspections are: 1. Raw material warehousing inspection 2. Team material collection inspection 3. Online production process sampling inspection 4. Finished product outbound quality inspection 5. Shipping logistics inspection
Two systems are: 1. Product offline pre-sale test mechanism 2. Quality problem traceability system
Tailor-made for customer needs
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