Yogurt project ntroduction.
Yogurt is a milk product made from fresh milk, pasteurized, added with beneficial bacteria and fermentation agents, fermented and cooled. Currently, most yogurt products on the market are fruity, including solidified, stirred, and added with various juices, jams, etc. Yogurt not only retains all the advantages of milk, but also has some improvements in some aspects of processing technology, making it a more suitable nutritional and health product for humans.
Types of yogurt..
Schematic diagram of dairy processing flow.
Liquid yogurt process: raw milk refrigeration - filtration - preheating - homogenization - pasteurization - cooling - fermentation - filling
Coagulated yogurt process: raw milk refrigeration - filtration - preheating - homogenization - pasteurization - cooling - filling - fermentation
Flavor yogurt process: raw milk refrigeration - filtration - preheating - homogenization - pasteurization/high temperature sterilization - cooling allocation - fermentation - sterilization - aseptic filling
Factory layout diagram.
Equipment introduction.
Milk discharge tank.
As the front-end auxiliary equipment of the liquid milk processing line, it is mainly used for the temporary storage of raw milk before entering the whole line of processing and production, and the back end will drive raw milk into the pipeline to enter the production line through the milk pump power.
Refrigerating tank.
It is used for low temperature storage of raw milk after collection, the general storage temperature is between 4-6 and the models are 200L, 300L, 500L, 1000L, 2000L, 5000L, 10000L, etc
Double filter..
It is used to filter impurities such as hair in raw milk, generally using 200 mesh filters
Preheating equipment..
For preheating before milk homogenization, generally preheating to about 55-65 degrees, so that the homogenizer to achieve a better homogenization effect, there are usually two kinds of preheating equipment, one is for small output (50L-500L/ day) tank, the other is for small capacity (over 500L/ day) plate heat exchange
Homogenizer.
Used to preheat the milk under the strong mechanical action, the fat ball in the milk is broken into small fat balls, so that the total surface area is increased, the protein is adsorbed on the fat ball, increase its density, effectively prevent the floating speed of fat, make the milk more smooth, more delicate taste
Sterilization equipment..
For milk pasteurization, tank sterilization is recommended if the daily capacity is less than 1 ton, plate sterilization is recommended if the daily capacity is more than 1 ton, and tube sterilization is recommended if the daily capacity is more than 3-5 tons per hour
Fermentation equipment..
For yoghurt fermentation, stirred yoghurt with fermenter, solid yoghurt with yoghurt machine or fermentation room
Cup filling equipment..
For the cup filling of pasteurized yogurt, small production can use disk filling machine, large production can use multi-head filling machine
Bottle filling equipment..
For the bottle filling of pasteurized yogurt, it can be calculated according to the output with 4 heads, 6 heads, 10 first- class models
cip cleaning system
CIP cleaning system is usually composed of cleaning tank, acid lye tank, cleaning pump, return pump, detection system, control system, distributor and so on.According to the cleaning tank can be divided into four tank type (acid, alkali, hot water, water), three tank type (acid, alkali, hot water), two tank type (acid, alkali), single tank type (hot water), connected, split, etc. According to the number of processes can be divided into single cleaning, double cleaning, three or multiple cleaning; According to the control mode can be divided into automatic, semi- automatic and so on.
Why choose JASTEC?
More professional and better understand you.
1. Engineers who can work for machinery overseas (all prefectures).
2. JASTEC overseas service centers are available (Showroom in europe,north america,southeast asia).
3. Overseas third-party support is available (europe,north america,asia).
4. JASTEC engineers have more than 15 years of professional experience in the drying industry, engaged in
design,mechanical drawing, electrical automation editing, etc.
5. JASTEC have rich experience in project management and advanced on-site construction technology; We have gained
good performanceand a well-known reputation.
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc.
Four Standardizations Production standardization
Accessories Guarantee
The company has a parts machining center equipped with various high-precision professional machine tools and equipment, which can independently produce a variety of special or special parts. It provides a strong supply guarantee for parts for new product development and product quality improvement.
JASTEC has cooperated with major well-known brand parts suppliers at home and abroad to ensure the quality of parts procurement, solve quality risks from the source, ensure processing and process safety, and meet customers' quality needs.
Production management standards
The production workshop uses "6S" as the management standard. The working environment is clean and orderly, and the employees are of excellent quality, which can maximize the production safety, ensure equipment management, improve manufacturing quality, achieve cost savings, and improve production efficiency. Implement a complete and standardized "five inspections and two systems" quality inspection system.
Five inspections are: 1. Raw material warehousing inspection 2. Team material collection inspection 3. Online production process sampling inspection 4. Finished product outbound quality inspection 5. Shipping logistics inspection
Two systems are: 1. Product offline pre-sale test mechanism 2. Quality problem traceability system
Tailor-made for customer needs
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