Compact Milk Powder Spray Dryer for Laboratory Use

• Customization: Available
• After-sales Service: Online Service
• Warranty: 2 Years
• Model NO.: LPG-2
• Heating Mode: Dielectric
• Material Status: Solution
• Atomization: Rotary Atomization
• Heat Source: Electricity
• Type: Centrifugal Spray
• Transport Package: Wooden Package
• Trademark: JASTEC
• Origin: China
• HS Code: 8419399090
• Production Capacity: 1500-2000ml/H
• Package Size: 90.00cm * 70.00cm * 154.00cm
• Package Gross Weight: 150.000kg

Product Description

R&D Spray drying

glass drying chamber	stainless steel drying chamber

Product Overview:
Spray drying is the most widely used process in liquid forming and drying industries. It is most suitable for generating powdered, granular or block solid products from solutions, emulsions, suspensions and plastic paste liquid raw materials. Therefore, when the particle size distribution, residual moisture content, bulk density and particle shape of the finished product must meet precise standards. Spray drying is an ideal process.
Working principle

Food and pharmaceutical fields:

Spray dryers are widely used in industries such as food, chemical, pharmaceutical, cosmetics, fine ceramics, materials, dairy products, health products, environmental protection, biology, microelectronics industry, lubricants, additives industry, etc.

Material Type
Materials with fluidity, such as aqueous solutions, emulsions, suspensions, pastes, etc., can be pumped into the atomizer using a peristaltic pump.

Equipment structure:
The whole machine of this equipment is made of high-quality stainless steel. The atomization chamber, cyclone separator, material collection bottle, etc. are made of high borosilicate glass. It can withstand high temperatures, can be watched throughout the process, has better drying effect, and accurate temperature. The material enters the atomization chamber and dries instantly without damaging the material properties. The particles are uniform, the material collection method is cyclone recovery, the material recovery rate is high, and the customer's cost is reduced. The drying chamber can watch the atomization state throughout the process, and the feeding program is fully automatic. This equipment can be easily disassembled for cleaning. The equipment is equipped with a cleaning brush, and some accessories are imported accessories. Better quality.

filter: Adopt Japanese Toray filter element, the finest filtration is 1-5 microns, the surface is made of PTFE	first cyclone: The original cyclone separation technology reduces the cyclone diameter and increases the inlet wind speed. The cyclone is characterized by a large tangent angle, a long cone, a more thorough gas-solid separation, and a reduced pressure on the bag filter. The inner wall is mirror polished and the welds are ground and polished.	heater and pipe
Electric control cabinet	Air Compressor	Pressure gauge

Equipment Features
1. Color LCD touch screen parameter display: inlet temperature/outlet temperature/peristaltic pump speed/air volume/needle frequency.
2. Fully automatic control: one-button start-up, after setting the spray process parameters, the temperature reaches the preset temperature, the peristaltic pump starts automatically, the running animation is displayed on the touch screen, and the running process is clearly displayed;
3. Nozzle cleaner (needle): when the nozzle is blocked, the blockage is automatically cleared, and the frequency of needle can be adjusted by itself.
4. Shutdown protection function: when shutting down, the heater is above 60ºC, and the fan cannot be turned off to ensure that the equipment will not burn out the heating part due to misoperation (forced shutdown of the fan).
5. Temperature control: adopts real-time control PID constant temperature control technology, accurate temperature control in the whole temperature zone, and heating temperature control accuracy of ±1ºC.
6. Finished product effect: the normal distribution of the particle size of the finished product is steeper, the particles are uniform, and the fluidity is good.
7. Air compressor: built-in imported oil-free air compressor, low noise, less than 60db.
Operation steps:
Blower on → Heater on → Temperature setting → Air compressor on → Raw materials → Feed pump on → Finished product.

Shutdown steps:
Turn off the feed pump → Air compressor → Heater → When the temperature drops to 50 degrees, turn off the blower.

Control system:
The operation and control of this equipment is intelligent, using PLC system module programming, LCD touch screen control, Chinese and English panel switching, clear screen, animation display.
The main functions are: start and stop operation of blower, needle, air compressor, peristaltic pump, heater, etc., clear display of temperature curve and heating time, parameter adjustment function. For example: the blower frequency can control the air volume, the temperature setting can adjust the required temperature, and PID autonomous temperature control. Anti-blocking needle frequency setting, such as setting the frequency 3s, the needle will work once every 3 seconds.
Feed speed adjustment, the peristaltic pump speed is set to 0-100prm, and the feed speed can be set freely. It can be done in a variety of experimental granulation powders.
Parameter

LPG-2L
Product type	Experimental air flow spray dryer	Product model	LPG-2L
Water evaporation amount	1500-2000ml/h	Minimum feed volume	50ml
Drying chamber diameter (mm)	¢220	Atomization structure	Atomization system (JTN-OY1-C-W2019)
Electrical control system	Dedicated for small atomization system (JTN-WC-ES-VER2018-1A)	Maximum air inlet temperature	~250ºC (Adjustable)
Hot air condition	Air supply	Heater capacity	3.5kw
Blower [power (kw), air volume (m³/h)]	[0.55,108]	Compressor [power (kw) air volume (L/min)]	[0.58,36]
Electricity (kw)	4.5Kw	Dimensions (mm) (L×W×H)	800×600×1300
Installation weight (reference)	100Kg	Power supply	220V  (The relevant voltage can be customized according to different national standards)
Brief description	1. The atomization chamber, cyclone separator, material collection bottle, and waste collection bottle are made of high borosilicate glass. 2. The casing is made of SUS304. 3. Equipped with original QFN-VER-2L drying system. 4. The atomization process can be clearly viewed. 5. Bag device (optional): improve the recovery rate.

List of wearing parts/consumables

Spare parts name	QTY
Peristaltic tube	2M
Drying tower (glass)	1PIC
Cyclone separator (glass)	1PIC
Collection bottle (glass)	1PIC

packing

FAQ
1. What is your raw material?
2. What is the solid content of your material?
3. What is the required moisture content of the finished product?
4. What is the maximum temperature that the material can withstand?
5. Is it necessary to recover the solvent?
6. Are there any requirements for dust removal?
7. What is the heating method?