| Customization: | Available |
|---|---|
| After-sales Service: | 1year |
| Type: | Pellet Mill |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
The organic fertilizer pellet production line takes animal manure and agricultural waste as its main material, not only turns the waste into valuable things, but also protects the environment.
From customized non-standard models to multi-combination standard configuration models, RICHI is always in In accordance with market trends and customer needs, constantly introducing new ones. In Richi Machinery, each organic fertilizer pellet production line design and organic fertilizer making machine can be customized.
Although the fertilizer pellet production line technology of different customers is different, we always follow when designing for customers: reasonable configuration, stable performance, convenient operation process, and high economic benefits.
Organic fertilizer production lines are widely used in various aspects of agricultural production, mainly including the following aspects:
Types of organic fertilizer production lin
Generally speaking, the types of organic fertilizer production lines we can provide include the following:
The organic fertilizer production line refers to the production line equipment that uses waste organic materials to produce organic fertilizers in batches. The overall process can be divided into raw material collection, raw material proportioning, raw material moisture control, raw material fermentation, raw material crushing, raw material drying, granulation, and packaging into bags.
The organic fertilizer produced by the organic fertilizer production line is suitable for the nutritional supply of various field crops and cash crops, such as fruit trees, medicinal materials, tea, etc. The agricultural and sideline products produced by using organic fertilizer are organic vegetables and fruits, which are very beneficial to people's health.
01
Fermentation System
Compost turner are widely used to turn and mix the compost and accelerate the fermentation speed. There are two types compost turner: Self-propelled compost turner and hydraulic compost turner.
The composting process is done outdoors where the product is accumulated on piles and are periodically turned by a mechanical turning machine, in order to obtain the correct drying and fermentation.
02
Crushing System
The compost lump materials should be crushed before the granulating system. But there is no crushing process when the compost material is fine enough.
The organic raw materials that have been crushed and passed through the grading sieve are directly quantitatively packaged after being inspected (sent to an external inspection), which is the powdery finished organic fertilizer. Through granulation, it becomes granular finished organic fertilizer.
03
Batching & Mixing System
According to different soil conditions and different crops, inorganic nutrients and concentrated organic matter and trace element minerals are added to make fertilizers contain a variety of nutrients required for plant growth, such as nitrogen, phosphorus, potassium, sodium, manganese, zinc, copper, etc.
According to the organic fertilizer formula, the nitrogen, phosphorus, potassium and the fermented materials are mixed by computer and transported to the granulator for granulation. In addition, the formula of organic and inorganic raw materials is fully mixed in the mixer according to different series of products.
04
Granulating System
For the organic fertilizer pellets production, a ring die organic fertilizer pellet machine should be used. This organic fertilizer granulator machine has low requirements for the crushing particle size of the raw materials, and the molding rate is as high as 95% or more.
After molding, the water content of the organic fertilizer pellets is low, and the drying load is small. It can reduce the loss of effective bacteria, the dust is small, and the operating environment is better.
05
Drying System
Although most of the materials after granulation have formed into pellets, the moisture and strength of the particles do not meet the standards at this time and must be dried. Rotary drum drying machine is mainly used for drying the fertilizer with a certain degree of humidity and pellet size.
06
Cooling system
The dried organic fertilizer pellets are sent to the cooler. Under the action of the cooler, the organic fertilizer pellets exchange heat with the cold air sucked into the cooler and are cooled to close to normal temperature, further increasing the particle strength and reducing moisture. Cooler is used for cooling fertilizer to make fertilizer pellets stronger.
07
Screening System
There is still powdery material in the cooled organic fertilizer pellets. Use a sieve machine to screen out all the fine powder and large particles. The fine powder is directly returned to the mixer through the return belt conveyor and mixed with the raw materials to participate in the granulation process again.
The large particles are crushed. Finally, it is returned to the mixer with the fine powder through the same return belt conveyor. This forms a complete production cycle, and the quasi-finished products enter the packaging process. Screening machine is used to separate the granules from the large pellets which need to be returned for the second crushing and granulating.
08
Coating System(Optional)
Organic fertilizer coating can effectively prevent powder agglomeration, also can add enzyme preparations in it. For the powder coating, coating system machinery mainly including coating machine, screw conveyor and hopper. For the liquid coating, the whole system mainly including coating, high-pressure oil pump and fuel tank.
09
Packing System
Organic fertilizers are packaged for shipping and storage. Common packaging methods include bags, bulk, etc., which can be selected according to actual needs. In addition, before packaging, quality testing is also required to ensure that the organic fertilizer meets the standards of the country where it is located.
Bagging machine includes automatic weighing, sewing, feeding and other parts. It realizes full automation of material bagging from final product discharging to packing and completes automatic feeding, weighing, bagging, sewing and other operating procedures successively.
Equipment for Organic fertilizer production line
Organic fertilizer production line equipment, a complete set of organic fertilizer production equipment, a complete set of organic fertilizer equipment, or a complete set of organic fertilizer equipment, a complete set of organic fertilizer equipment are all the same concept.
The organic fertilizer production line equipment consists of two parts:
1.Advantages of organic fertilizer production line?
With the continuous improvement of environmental awareness, organic fertilizer production is receiving more and more attention.
As an organic fertilizer equipment manufacturer, we provide customers with a complete set of fertilizer equipment, including fermentation equipment, drying equipment, granulation equipment, screening systems, batching systems, etc. This part will focus on the advantages of organic fertilizer production lines.
01
Output and quality
Our organic fertilizer production line adopts advanced equipment and scientific configuration to ensure high output and high quality. The equipment of the entire production line has the characteristics of high efficiency and large production capacity, ensuring high output and good quality of pig manure organic fertilizer.
In addition, our equipment also has the advantages of high granulation efficiency and high turning efficiency, which can meet the different needs of customers.
02
Design and operation
The organic fertilizer production line is reasonably designed and easy to operate. We pay attention to the low dust, low noise and environmental protection performance of the equipment to ensure that the environmental impact during the production process is reduced to.
At the same time, the equipment layout is compact and the configuration is flexible, making it easy for customers to adjust according to actual needs. The entire production line is scientifically designed, and key components adopt new structural designs, which improves the stability and reliability of the equipment.
03
Automation and intelligence
Our organic fertilizer production line has a high degree of automation and fully automated operation, reducing customers' labor costs. The equipment adopts advanced technology and intelligent systems to achieve automated production and monitoring. This not only improves production efficiency, but also reduces operating and maintenance costs.
04
Energy saving and environmental protection
The organic fertilizer production line pays attention to energy conservation and environmental protection, adopts green and environmentally friendly production methods, and achieves clean production and zero pollution emissions.
The fully enclosed production system and automated environmentally friendly design make the entire production process more labor- and resource-saving. In addition, we also pay attention to the noise and dust problems of the equipment to provide customers with a comfortable production environment.
05
Maintenance and after-sales service
Our organic fertilizer production line equipment is easy to maintain and simple to operate and maintain. The replacement cycle of wearing parts is long, which reduces the customer's use and maintenance costs.
At the same time, we provide comprehensive after-sales service and machine maintenance guarantee to ensure that customers have no worries during use. The high degree of automation and convenient installation and maintenance extend the service life of the equipment and reduce the customer's overall investment cost.
06
Investment and Return
The organic fertilizer production line has the characteristics of low investment cost, low operating cost and stable product quality. Our equipment can meet a variety of production needs, has an intelligent production process, and can work continuously and with high intensity.
By improving production efficiency and reducing costs, the advantages of fast production, low investment costs, short cycles, and rapid returns have been achieved. At the same time, its compact structure and small floor space help save customers' investment costs.
07
Customized services and technical support
We provide customers with customized services and quick-response technical support to ensure that the equipment meets customer needs. Digital processing and higher precision make product quality more reliable. The high-quality manufacturing process enables the machine to have a service life of more than twenty years, bringing higher added value to customers.
08
Safety and reliability
The organic fertilizer production line pays attention to the safety performance of the equipment, with stable structure and reliable performance. Modular design and advanced control system reduce labor costs and improve the stability of equipment operation.
The intelligent monitoring system and hydraulic control system realize remote control and a high degree of automation, ensuring unmanned operation on site.
2.How to build an organic fertilizer production line?
The process of building an organic fertilizer production line can be divided into the following steps:
In general, the process of Jastec modular construction of organic fertilizer production lines is a rigorous process that requires a professional team and technical support. Jastec not only provides high-quality equipment, but also provides a full range of services to ensure that customers can successfully build organic fertilizer production lines.
The above is the process of building an organic fertilizer production line. However, in the actual construction process of organic fertilizer projects, many factors need to be taken into consideration, including raw material sources, production processes, equipment selection, product quality, etc.
3.How to choose suitable equipment for organic fertilizer production line?
Choosing appropriate organic fertilizer production line equipment is an important link in agricultural production and is of great significance for improving fertilizer utilization efficiency, protecting the environment and promoting sustainable development. Here we will introduce how to choose suitable organic fertilizer equipment from the following aspects.
01
Understand the basic types of organic fertilizer equipment
There are many types of organic fertilizer production line equipment, including composting equipment, fermentation equipment, drying equipment, etc. Different types of equipment are suitable for different production scenarios and needs.
Before selecting equipment, you need to fully understand the performance characteristics, scope of application, advantages and disadvantages of various equipment, so that you can choose based on actual needs.
02
Consider production scale and demand
Production scale and demand are key factors in selecting organic fertilizer equipment. Generally speaking, the larger the production scale, the larger the required equipment scale. At the same time, various needs in the production process need to be considered, such as raw material types, processing techniques, product quality, etc.
Only by fully understanding the production needs and scale can we choose the most suitable organic fertilizer production line equipment.
03
Pay attention to the operating efficiency and stability of the equipment
The operating efficiency and stability of organic fertilizer production line equipment have an important impact on production efficiency and product quality. When selecting equipment, you need to pay attention to its energy consumption, processing speed, degree of automation, etc.
At the same time, it is also necessary to understand the maintenance requirements and fault rates of the equipment to ensure long-term stable operation of the equipment.
04
Consider the investment cost and return benefits of equipment
The investment cost and return benefit of the equipment are important factors to consider when choosing organic fertilizer equipment. Generally speaking, the higher the investment cost of equipment, the more powerful its performance and functions.
However, when selecting equipment, it is also necessary to comprehensively consider the cost performance and return benefits of the equipment to ensure a good return on investment.
05
Understand the service and support of equipment suppliers
When choosing organic fertilizer production line equipment, you also need to consider the service and support of the equipment supplier.
A good supplier should be able to provide comprehensive technical support, after-sales service, maintenance and other services to ensure that the equipment can be maintained and maintained in a timely manner during use.
To sum up, choosing the right organic fertilizer production line equipment requires comprehensive consideration of multiple factors, including equipment type, production scale and demand, operating efficiency and stability, investment cost and return benefits, as well as supplier service and support.
Only by comprehensively considering these factors can we choose the most suitable organic fertilizer equipment for ourselves and provide strong support and guarantee for agricultural production.
In the actual selection process, it is recommended to take the following steps:
4.What can we do for your orgainc fertilizer production line?
5.Why start organic fertilizer production line for business?
Organic fertilizer refers to a kind of fertilizer made from animal and plant residues or feces as the main raw material through fermentation, decomposition, granulation and other processes. It has the advantages of improving soil, increasing soil fertility, increasing crop yield and quality, and reducing chemical fertilizer pollution.
With the requirements of green agricultural development, the market demand for organic fertilizers is increasing day by day. However, it is also faced with problems such as insufficient supply of raw materials, high costs, and uneven quality.
In order to solve these problems, some enterprises and institutions have invested in the construction of organic fertilizer production lines, using advanced technology and equipment to achieve large-scale, standardized and automated production of organic fertilizers.
With the increasing awareness of environmental protection and the requirements of sustainable development, organic fertilizer production lines will be more widely used and developed. In the future, organic fertilizer production lines will show the following development trends:
6.Why Choose Jastec?
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
){kind=link}