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The pig feed pellet machine is a piece of equipment widely used in animal husbandry. It improves the nutritional value and digestion and absorption rate of pig feed by processing feed raw materials into pellets. Pellet feed processing technology has been used for many years, and pellet feed has been widely used in the pig breeding industry. The pig pellet feed made by pig feed pellet machine can be made from a single feed or a formulated full feed through compression technology. The pellet feed is usually cylindrical and has different sizes. In the feed industry, the process of forming powdered feed materials through water and heat modulation and mechanical compression and forced passage through the die holes is defined as pelleting.
The working principle of the pig feed pelletizer machine:
The powdered material is a discontinuous combination composed of dispersed particles with fluidity. The prerequisite for being compressed into particles is that there is a gap between them.
Therefore, under the action of squeezing, the gap between the powder particles is reduced, the particles move closer to each other and rearrange, the bonding force increases, and finally it is pressed into a pellet feed with a certain density and a certain strength.
In this process, due to the action of steam, the starch in the feed is gelatinized, and the protein and sugar are heated to produce plasticity, so granulation is an extrusion-type thermoplastic process.
01
Raw material crushing section:
The feed grinder can crush the raw ingredients to the required particle size. Different grinders have different grinding degrees. We offer four types of feed grinders. Hammer mill is suitable for small and medium-sized feed pellet plants
Large and medium-sized pig feed mills usually use wide chamber fine grinders and water droplet hammer mills. Ultra-fine feed grinder is designed for grinding special aquatic feed raw materials. At present, there are also some high-end pig feed factories that use ultra-fine grinders.
02
Pig feed mixing section:
Mixing is considered one of the essential operations in feed pellet processing. Lack of proper mixing may result in reduced ration uniformity, which may affect feed pellet quality.
We offer 6 types of high-efficiency feed mixers: twin-shaft mixers for mixing powdery or granular materials and spiral belt mixers for mixing powdery materials, etc. Both of these mixer machines can be equipped with atomized spray systems to add the required liquid to improve feed pellet quality.
03
Pig feed pelleting section:
The pig feed pellet machine is the main equipment of the entire production line. There are two common types of feed pellet mills: ring-die feed pellet mills and flat-die feed pellet mills. If you want to produce large batches of feed pellets, a ring die feed pellet mill is the ideal choice. If your demand is smaller, you can choose a flat die feed pellet mill.
In addition, we also supply aquatic feed pellet machines for pressing fish feed pellets and shrimp feed pellets, etc. If you have more questions about your custom feed pellet production requirements, please feel free to leave a message or send an email for more support.
04
Pig feed pellet cooling section:
The feed pellets extruded by the feed pellet machine are hot and moist. They cannot be crushed, screened or packaged immediately. Counterflow feed pellet coolers are designed to cool or dry feed pellets. It can reduce the temperature and moisture of feed pellets and prepare them for the following parts.
05
Pig feed pellet crushing section:
Different poultry, livestock or aquatic feed pellets come in different sizes. Some big ones should be crushed into small ones. Roller feed pellet crusher is feed pellet crushing equipment. The double-roller feed pellet crusher is suitable for crushing poultry feed, such as chicken feed, duck feed, goose feed, etc.
At present, there are also pig feed factories that also use other equipment to process piglet feed.
06
Pig feed pellet screening section:
The crusmbled feed pellets vary in size and may contain some powder. Rotary classifying screens can be used to screen and classify pig feed pellets. After processing, qualified feed pellets without fine powder can be obtained.
07
Pig feed pellet packaging section:
Pig feed pellets should be packaged for transportation, storage or sale. The automatic weighing and packaging machine can automatically weigh and package pellets with high precision.
| Model | HKJ40 |
| Capacity | 4-10 tons/hour |
| Die Diameter | 400 mm |
| Pellet Size | 2-8 mm |
| Main Power | 45kW*2 |
| Conditioner Power | 4 kW |
| Feeder Power | 1.5 kW |
| Die Type | Ring Die |
| Applicable Materials | Pellet processing of poultry feed, livestock feed, aquatic feed, etc. |
| Working voltage | 380V / 50Hz (customizable according to needs) |
| Dimensions | 2300×2000×2020mm(Single layer conditioner) |
| 2300×2000×2455mm(Double layer conditioner) | |
| Weight | 2500 kg(Single layer conditioner) |
| 2800kg(Double layer conditioner) | |
| Noise Level | ≤75 dB |
| Model specification | HKJ25C | HKJ32B | HKJ35B | HKJ40B | HKJ45B |
| Main motor power (KW) | 22 | 37 | 30×2 | 45×2 | 55×2 |
| Tempering motor power (KW) | 1.1 single layer | 2.2 single layer | 2.2 single layer | 4 single layer | 4 single layer |
| Output (t/h) | 1-2 | 2-5 | 3-7 | 4-10 | 6-15 |
After the various raw materials of the pig feed are grinded and mixed, they can be used as powder for feeding or for further processing, and heating or pressure is usually required during processing. Making them into pellets is the most common method. The pig feed pellet making machine can be used to process pig feeds of different breeds and growth cycles, such as piglet feed, fattening pig feed, and sow feed.
Standard/Customized Poultry Feed Pellet Machine Price
Pig Feed Pellet Making Machine Price: FOB 18,000-21,000 USD
What's ruminant animal feed pellet machine price? Because different customers have different requirements for pellets, there will be many differences in the details of our feed pellet machine design. Therefore, the actual pig feed pellet maker machine price for different projects are different.
Even if the customer wants to produce the same type of pellets, if the customer's feed formula, raw materials, and production technology are different, the pig feed pelletizer machine ring die, conditioner, etc. will be different.
When many customers inspect pig feed pellet machines, the first thing they ask is how much does your pellet machine cost? Because the price of the pellet machine is more intuitive, many customers put price first. In fact, it is not correct to ask this question. , because the potential "price" is often ignored, which will lead to cheap purchase and expensive maintenance later.
equipment for Complete pig pellet feed production line
Pig feed processing and production equipment play a vital role in modern breeding industry. In order to meet the needs of different customers, we provide a series of common matching equipment, including crushing equipment, feeding equipment, mixing equipment, granulating equipment, cooling and packaging equipment, etc. Not only are these devices fully functional, but they can also be tailored to customers' specific requirements, ensuring that customers' production needs are fully met.
Pig feed mill equipment and machines mainly involve the processing, pressing and mixing of materials. First, the material will undergo feed crushing to make its particles fine. Then, the material will be pressed by the pellet feed machine to form pelletized feed. Finally, the pellet feed is thoroughly mixed through a mixer to ensure the balance and nutritional value of the feed.
Pig feed mill equipment and machines mainly include the following types:
Jastec is a full-service feed mill equipment company, providing turnkey animal feed mill project solutions to its global customers, meeting any challenge. Our customers are located all over the world.We offer diverse expertise to provide solutions for your feed mill construction, renovation, design/build, upgrade and engineering projects. We provide all the mechanical equipment required for feed mills as well as civil engineering construction solutions, and our turnkey projects are located all over the world.
Types of Animal Feed Production Lines
According to the type of animal, animal feed production line pellets can be divided into poultry feed production line, livestock feed production line, ruminant feed production line, aquatic feed production line, pet feed production line, fish feed production line, shrimp feed production line, grass feed production line, premix feed mill, pig feed plant, chicken feed production line, powder feed production line, concentrated feed production line, enzyme protein biological feed production line, etc.
With over 30 years' experience and more than 100 successfully completed grass pellet projects, Jastec Machinery has an earned reputation as a leader in designing and building innovative grass pellet production line solutions to translate our customers' process technology into complete grass pellet plants. We take pride in our history of solving our customers' technology development challenges by providing unique grass feed and grass fuel solutions combining creativity and innovation.
Straw pellet production line
Jastec's solutions complement the proven straw feed or fuel pellet technology and can be used for specific applications in straw pellet plants or as a subsystem in a plant (e.g. methanol processing plant). The Jastec team provides you with professional and personalized support throughout the entire life cycle. Starting from conceptual design and development of subtasks or automation plans, to manufacturing, to comprehensive and reliable after-sales support until retirement.
Organic Fertilizer Production Line
With successful projects around the world, Jastec Machinery provides unparalleled global support and expertise in organic fertilizer production line solutions, ensuring you can operate smoothly wherever you are. Work hand in hand with Jastec to take advantage of the latest advances in granulation technology. From animal manure to agricultural waste, we can give your materials new life and uses.
Cat litter production line
Designed to operate reliably in a variety of environments, our cat litter production line solutions provide reliable performance, precise control and integrated safety features in demanding applications including crushing, mixing, drying, granulating, cooling, conveying and bagging. Regardless of the scale and type of your cat litter plant operation, Jastec can solve your toughest challenges. We specialize in designing and engineering processes for the cat litter industry. Learn more about our innovative cat litter pellet plant solutions.
Dedicated Pellet Production Lines
As global interest in pellets from a variety of raw materials and waste continues to grow, Jastec's innovative processes and application technologies are critical to successfully meeting the needs of new pellet applications. Dedicated pellet production line solutions that are precisely executed for these systems can push your business to the forefront of commercial success. Let Jastec's advanced waste-to-pellet solutions transform your waste management practices. Contact us today to learn how we can help you make a positive impact on the environment and your bottom line.
Success Stories
Country: Iran
This 15t/h chicken feed mill in Iran is an expansion project, the customer expanded the existing feed production scale and was still under construction in the original factory area.
Country: Argentina
This 15-20t/h feed processing plant in Argentina project is a medium-sized compound feed factory that integrates livestock poultry feed and aquatic feed processing.
Country: Kenya
This 5 tons per hour poultry feed plant project of Kenya is mainly used for the production of powder feed. The raw material for poultry feed production in this 5t/h poultry feed manufacturing plant adopts conventional raw materials, such as corn, bran, etc.
Country: Italy
This is another feed case of ours in Italy. The project mainly processes dairy cow feed. In addition to cattle feed equipment, we currently also export poultry feed equipment, cat litter making equipment, biomass pellet equipment, wood pellet equipment, paper pellet equipment, organic fertilizer pellet equipment, etc. to Italy.
Country: Japan
This is a pet food production line in Japan project, and it is also our first export of feed equipment to Japan. Prior to this, we have exported biomass pellet processing equipment, organic fertilizer processing equipment, and cat litter processing equipment to Japan. In January 2024, we finally received our first project order in Japan. The customer will build a 2-3 t/h cat and dog puffed feed production line.
Country: Canada
This is a large TMR feed processing project. The client of this project is from Canada, a large agricultural company. In this project, in addition to TMR feed, concentrated feed and silage will also be processed.
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
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