Waste Paper Pellet Making Machine & Pellet Plant
Application: Waste Paper Pellet Plant
Capacity:0.3T/H-4.5T/H
MAIN POWER:37KW-280KW
The waste paper pellet machine can be used as a cat litter pellet machine, animal bedding pellet machine, or as a biomass fuel pellet machine. Raw materials such as waste paper boxes, waste paper shells, waste newspapers, waste magazines, waste notebooks, waste books, wrapping paper and packaging boxes are crushed by a crusher, and then processed into pellets with a diameter of 2-12 mm by waste paper pellet machine.
Applications Of Waste Paper Pellet Making Machine & Pellet Plant
When waste paper is made into biomass pellets, it can be used as one green and renewable energy resource with a wide application. The waste paper pellet is a high efficient fuel that plays an important role in family heating, cooking, generating electricity, or as industrial fuel.
They can discharge as high calorific value as possible, little smoke and ash left. That is to say, the utilization of waste paper pellets can not only create great economic benefit, but also save a lot of labor.
Benefits Of Paper Pellet Made By Paper Pellet Machine
- Quality: Paper pellets are made to meet the quality demands of the energy system. They are very dense, and the Btu content is similar to coal. The dry processing gives them extremely low moisture content.
- Cost: The price of paper pellets is one direct benefit and a main lure for customers. Transportation is the highest cost component, therefore, the distance of your industry from the pellet manufacturer may be the biggest determinant of its economic value.
- Environment: Paper pellets have less sulfur and produce less carbon monoxide than coal, which makes them a little more attractive. Compared to wood, paper has less formaldehyde. Besides, using recycled paper for pellets is effective in reducing landfill waste.
- Lubrication: Paper pellet dust can lubricate the burning system. It is found that paper pellets absorb some of the moisture on coal, allowing the coal to flow more easily on its way to burning.
Other uses of waste paper pellets:
The waste paper pellets processed by the waste paper pelleting machine can also be used as paper litters for cats, dogs, rabbits, etc. Some paper pellet litter contains activated carbon, and some are processed from old newspapers or waste paper. Paper pellet litter is a kind of soft sand. Because its pellet size and hardness are similar to those of ordinary mineral sand, it is not easy to have a smell.
This kind of confetti cat litter has good water absorption and most of the urine will be absorbed. No dust, easy to clean, light in weight and easy to carry. However, this kind of waste paper pellet litter has relatively poor coagulation power and is generally agglomerated, easy to disperse, and does not wrap.
Technical Features Of Waste Paper Pellet Making Machine
- JASTEC waste paper pellet mill is suitable for making pellets from raw materials such as waste paper boxes, waste paper shells, waste newspapers, waste magazines, waste notebooks, wrapping paper and packaging boxes;
- JASTEC waste paper pellet machine adopts high-qualified components on this waste paper pellet machine, with stable performance, long service life and low noise.
- Whole transmission parts (including motor) of this waste paper pellet making machine chooses high-quality SKF bearings to ensure the transmission efficient, stable, low noise. Main motor choose Siemens.
- This paper pellet machine is equipped with full single layer stainless steel feeder, forced feeder, ring die and cutter.
- Adopting international advanced technology on this paper pellet maker machine: German gun drill and vacuum furnace heat manufacturing process in ring die making to ensure the pellets smooth and of high quality.
- Advanced gear-driving system with motors on this waste paper pelletizer machine, stable and reliable.
Paper Pellet Making Machine Specification
| Model Specifications |
HKJ25M |
HKJ35M |
HKJ45M |
| Main engine power (KW) |
22 |
30×2 |
55×2 |
| Feeding power (KW) |
0.75 |
0.75 |
1.5 |
| Forced feeding power (KW) |
0.37 |
0.75 |
1.5 |
| Output (t/h) |
0.1-0.2 |
0.5-0.8 |
1.5-2 |
Paper pellet production line projects
Paper Pellet business plan
FAQ
1.What are the benefits to making paper fuel pellets?
- It saves your trouble to tidy the waste paper and the room to store them, because making pellets can hugely increase the density. They will be easy to store and transport in the form of pellets.
- Waste papers are irregular in shape, low in energy density. They are not convenient to apply, easily affected by temperature and moisture. They can achieve the property of fuel by densification, in other words, pelletizing.
- Making waste papers into pellets can unify their shape and size, adjust the moisture content, and increase the energy density. This is an effective way to increase their added value.
- Biomass pellets emerge as a promising energy source. Papers are made of wood, recycle papers and agriculture residues, so it contains a large amount of fibers, which is the essential content of pellet fuel.
- Paper pellet fuel can be applied in pellet boiler and solid fuel stove to generate heat. 1 ton of wood pellets has the same amount of energy as 120 gallons of heating oil. Adopting paper pellet fuel can reduce the cost of energy.
2.what's the process to make paper fuel pellets 5 tons per hour?
If you want to process 5t/h waste paper pellets, then your paper pellet machine plant need to follow the following process:
- Collecting and sorting section:
Waste papers are abundant in schools, printing companies, market, and office buildings. Paper mill residues are another important source. These materials have different sizes and features, you need to sort them in groups for future processing.
- Paper grinding section:
You need a paper pulverizer hammer mill to crush large size of waste papers into powder with the size of less than 6mm.
- Paper drying section:
The moisture content of paper materials should be 12%-15%. Neither higher or lower are not acceptable. If the papers are too dry, it would cause static charge and make the pellets light and fluffy.
In this regard, you can add certain amount of water to the pellet making machine when processing. If the moisture content is over-high, you need to lower it by putting the powdery material in a rotary dryer or a pipeline paper drying equipment.
- Paper pelleting section:
This is the core process for making paper pellets in a paper biomass pellet plant. Feed waste paper materials of proper size and moisture content into the paper pellet machine. They will get compressed and molded in the compression chamber and come out in the shape of cylinders.
Usually, there are ring die pellet machine for large-scale production and flat die pellet machine for small-scale production.
- Paper pellet cooling section:
The newly produced paper pellets has high temperature of 90 ºC. So you need a pellet cooler to lower the pellets to room temperature. Cooling can improve the stability and hardness of paper pellets. Also, you can put the paper pellets in open air for natural withering.
- Paper pellet sieving section:
Use a sieve to remove the residual powders in the paper pellets. These powders can be re-pelletized together with the left materials.
- Paper pellet packing section:
Paper pellet bagging machine is essential for large-scale paper pellet production. It can weigh and package the pellet products in bags. Package can protect the paper pellets from erosion of moisture and wind. Pellets can be stored in the closed silos.
3.What raw materials are suitable for paper pellet machines?
According to the use of papers, the raw materials suitable for paper pellet machines include:
- Newspaper
- Boxboard
- White office paper
- Glossy paper
- Cardboard
- Tissue
- Colored office paper
- Kraft paper
- Beverage and waxed milk boxes
- Treated paper
- ...
4.Why make cat litter pellets from paper? What are the advantages of Paper Cat Litter?
Paper cat litter is made from post-consumer recycled paper and comes in two main forms: pellets and finer granules (often referred to as paper crumble litter).
Pellets, the more popular variety, offer notable benefits such as reduced tracking and dust, making them an ideal choice for cats with respiratory issues and those recovering from surgeries due to their low dust content and non-allergenic nature.
- Odor Control:
Advanced paper fiber is fortified with long-lasting, plant-based odor control to suppress ammonia odors.
- Non-Clumping:
Soft, lightweight pellets completely absorb all liquid making clean-up a breeze.
- No Airborne Dust:
Clean, white paper pellets are ideal for cats with respiratory issues or homes with allergies. Low-tracking with no dirty clay dust in the air or on paws.
- Biodegradable and Flushable:
Biodegradable & Sustainable - allowing for responsible disposal that's better for the planet.
5.What are the characteristics of animal bedding made from waste paper?
Features of waste paper pellet bedding.
- Suitable for rabbits, rodents, birds and other small pets like cats
- Consists of 100% recycled cellulose fiber, without the use of chemicals or artificial additives
- Effectively neutralizes odors
- Environmentally friendly due to its dual use
- Effectively absorbs moisture
- Dust-free
- Long lasting, economical
6.Why Choose Jastec?
More professional and better understand you.
1. Engineers who can work for machinery overseas (all prefectures).
2. JASTEC overseas service centers are available (Showroom in europe,north america,southeast asia).
3. Overseas third-party support is available (europe,north america,asia).
4. JASTEC engineers have more than 15 years of professional experience in the drying industry, engaged in
design,mechanical drawing, electrical automation editing, etc.
5. JASTEC have rich experience in project management and advanced on-site construction technology; We have gained
good performanceand a well-known reputation.
Company Profile
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
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