Juice Production Line Overview
Common products include apple juice, pear juice, grape juice and some berry juices. Turbid juice is due to the presence of a large number of pulp particles or colored particles in the juice, while retaining a certain amount of plant gelatin. Common ones include orange juice, tomato juice, carrot juice, etc.
Overview of Juice Production Line
Fruit and vegetable juice made from fresh or frozen fruits after washing and selection by physical methods such as squeezing, leaching, centrifugation, etc. is called juice.
Products made from juice as raw material and adding sugar, acid, flavor, pigment, etc. are called juice drinks.
Juice and juice drinks can be roughly divided into original juice, original pulp, concentrated juice, concentrated juice drink, compound juice drink, juice drink, juice drink, juice drink, high sugar juice drink and juice drink according to the shape and concentration of the original juice.
Juice can be divided into clear juice and turbid juice according to its transparency. Transparent juice is clear in state, without suspended particles, and has good product stability, but the loss of nutrients is large.
Common types
Grape juice process reference
Related equipment
Juice extraction equipment
Spiral Juice Extractor
The equipment is spiral propulsion extrusion,the use of spiral cavity volume of the gradual reduction of the volume,so as to form the material of the press,the machine is suitable for the crushed fruits and vegetables juicing.The machine is suitable for pressing the juice of pineapple,apple,pear and other nuts and fruits which have been crushed.
Crushing Juice Extractor
The equipment is crushing and screw juicing as a whole,the fruit and vegetable first crushing and then juicing,mainly suitable for all kinds of fruit and vegetable crushing juice.The machine is mainly suitable for all kinds of berries,nuts and vegetables processing.Widely used in apple,pear,carrot,aloe vera,cactus and other juice.
Fruit crusher
This machine is suitable for the crushing of berries,nuts and fruits and vegetables,and also can be used for the crushing of pre-cooked and softened nuts and fruits and vegetables, with a crushing granularity of 5-8cm. It has the advantages of novel and compact structure,energy-saving and high-efficiency, large production capacity and wide range of application.
Juice extraction equipment
Belt juicer
This machine utilizes multiple pressure rollers to press the materials that enter into the screen.The machine is automatic in and out of the material,continuous work,full pressing,high juice rate,low residue water content and other characteristics,widely used in fruit and vegetable category to take juice process.
This machine is developed by digesting and absorbing foreign advanced belt juicer,which has the features of energy-saving,automatic feeding and discharging,continuous working,full pressing,low water content of filter cake, etc.It is widely used in fruit and vegetable juice extraction and environmental protection process.It is widely used in the juice extraction of fruits and vegetables and environmental protection process.For apple juice extraction,the juice yield is as high as 75-78%,which is 35%higher than the original domestic model.
Juice extraction equipment
Single channel beater
The pulping machine is suitable for pulping and separating crushed fruits such as tomatoes,kiwis,strawberries,apples,pears,as well as pre cooked and softened fruits such as hawthorn and dates. And it has the following characteristics:
1.Automatic separation of pulp and slag.
2.It can be combined on the production line or produced individually.
3.The parts in contact with the materials are made of high-quality stainless steel,which complies with food hygiene.
Double-channel beater
This machine is suitable for the separation of pulp and residue from crushed and pre cooked nuts and various types of berry fruits.One is coarse beating,and the other is fine beating.The aperture of the two screens can be selected according to the material requirements.And it has the following characteristics:
1.Automatic separation of pulp and slag.
2.It can be combined on the production line or produced individually. 3.The parts in contact with the materials are made of high- quality stainless steel,which complies with food hygiene.
Filtration and clarification equipment
Vibrating screen
Stainless steel rotary vibrating screen is a high-precision fine powder screening machine,which works by using an upright motor as the excitation source.Eccentric heavy hammers are installed at the upper and lower ends of the motor to convert the motor's rotational motion into horizontal,vertical, and inclined three-dimensional motion,and then transmit this motion to the screen surface.Adjusting the phase angle between the upper and lower ends can change the motion trajectory of the material on the screen surface. Due to its vibration operation principle,many enterprises also refer to it as a "three-dimensional vibration screening filter".The contact part between the rotary vibrating screen and the material is made of 304 stainless steel,and the base is made of carbon steel.Both liquid and slurry 10-600 mesh can be filtered.
Filtration and clarification equipment
Duplex filter
Dual filter,also known as dual switching filter.It is a multi-purpose filtration equipment consisting of two stainless steel filters connected in parallel,with many advantages such as novel and reasonable structure,good sealing,strong flow capacity,and easy operation.It has a wide range of applications and strong adaptability.This equipment is entirely made of stainless steel and consists of two columns.It is a single-layer stainless steel welded structure with polished inner and outer surfaces.The top is equipped with a vent valve for easy venting during operation.The pipeline joint adopts expansion connection,and after 0.3Mpa water pressure test,the three-way external thread plug can be opened and closed flexibly.The equipment has a compact structure,easy operation,and simple maintenance.
Concentration equipment
Vacuum decompression concentrator
Concentrator refers to the equipment used in the concentrated production process of traditional Chinese medicine, health products, natural seasonings, food additives, food, chemical industry and other industries.
The equipment adopts a combination of external heating natural circulation and vacuum negative pressure evaporation. The evaporation speed is fast and the concentration ratio can reach 1.3. The liquid material is concentrated without foam in a fully sealed state. The concentrated liquid medicine with this equipment has the characteristics of no pollution, strong medicinal taste, and easy cleaning.
Sterilization equipment
UHT Coil Sterilizer
The coil type ultra-high temperature instantaneous sterilizer adopts a sleeve structure, which is efficient, energy-saving and easy to operate. Since the material is heated for a short time, the nutritional loss is very small.
It is widely used in the sterilization of fluid materials such as fresh milk, soy milk, juice, beverages, soy sauce, wine, ice cream slurry, etc.
Tube sterilizer
Ultra-high temperature instantaneous sterilization temperature is 135-140ºC, and the temperature is kept for 4 seconds to meet the commercial sterility requirements. With aseptic filling and aseptic plant, it does not need to be stored at room temperature, and the shelf life can reach 1-6 months.
Currently, almost all room temperature liquid milk on the market uses UHT.
Filling equipment
Filling equipment
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More professional and better understand you.
1. Engineers who can work for machinery overseas (all prefectures).
2. JASTEC overseas service centers are available (Showroom in europe,north america,southeast asia).
3. Overseas third-party support is available (europe,north america,asia).
4. JASTEC engineers have more than 15 years of professional experience in the drying industry, engaged in
design,mechanical drawing, electrical automation editing, etc.
5. JASTEC have rich experience in project management and advanced on-site construction technology; We have gained
good performanceand a well-known reputation.
Jastec(Shanghai) Technology Co., Ltd is a professional supplier of food deep processing (include food additive) machinery. It integrates develop, sales, after-sale services as a whole, being a professional supplier for extraction equipment, drying equipment, mixing equipment, grinding equipment and turnkey project for food(include food additive)and agriculture industry etc. Jastec has passed the Occupational health and Safety Management System Conforms to the standard CE,SGS etc. As the members of China National Standardization technique Committee for Industrial Equipment,testified by experience of long-term users, our machine and production line have very high stability and reliability, which have been sold to more than 160 foreign countries like Asian, African,European, American. Jastec have established branch offices and showrooms in Europe and North America. For many years, we`re stick to the principle of "Customers First" taken the initiative to manage customers` demands, to develop and research high-quality, low energy cost but efficiency equipment, set up a perfect after-sale service system, and brought up the concept of" Star service" The Jastec equipment is worth of your trust, Let`s join hands to co-develop a brilliant future in the 21st century full of opportunities! Brand from concentration--Our pursuit is to supply the best cost-effective machines in the world. In this 21-century full of opportunities and challenges, Jastec will provide new equipment and more pragmatic spirit of innovation, cooperate with you and create brilliance!
Four Standardizations Production standardization
Accessories Guarantee
The company has a parts machining center equipped with various high-precision professional machine tools and equipment, which can independently produce a variety of special or special parts. It provides a strong supply guarantee for parts for new product development and product quality improvement.
JASTEC has cooperated with major well-known brand parts suppliers at home and abroad to ensure the quality of parts procurement, solve quality risks from the source, ensure processing and process safety, and meet customers' quality needs.
Production management standards
The production workshop uses "6S" as the management standard. The working environment is clean and orderly, and the employees are of excellent quality, which can maximize the production safety, ensure equipment management, improve manufacturing quality, achieve cost savings, and improve production efficiency. Implement a complete and standardized "five inspections and two systems" quality inspection system.
Five inspections are: 1. Raw material warehousing inspection 2. Team material collection inspection 3. Online production process sampling inspection 4. Finished product outbound quality inspection 5. Shipping logistics inspection
Two systems are: 1. Product offline pre-sale test mechanism 2. Quality problem traceability system
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